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Assembly and 

Owner’s Manual

Models:

 

3005G 

3405GT

 

3405BG 

3405GW

 

3405BGW 

3605G

 

3405G 

Gas Smoker

ASSEMBLER / INSTALLER:

Leave these instructions with the consumer.

CONSUMER / USER:

 

This instruction manual contains important information necessary for the proper assembly 
and safe use of the appliance. Read and follow all warnings and instructions before assem-
bling and using the appliance. Follow all warnings and instructions when using the appli-
ance. Keep this manual for future reference.

 

DANGER

If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open door.
4. If odor continues, keep away from the 

appliance and immediately call your 
fire department.

 

DANGER

1.  Never operate this appliance unattended.
2.  Never operate this appliance within 10 

feet (3.05m) of any other gas cylinder.

3.  Never operate this appliance within 25 

feet (7.5m) of any flammable liquid.

Failure to follow these instructions could result in fire, explosion or burn hazard, which 

could cause propery damage, personal injury or death.

AZ002047  1/08  Rev. 4

Summary of Contents for 3005G

Page 1: ...ions when using the appli ance Keep this manual for future reference DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open ame 3 Open door 4 If odor continues keep away from th...

Page 2: ...mbustible vapors may be present DO NOT store or operate this smoker in an area accessible to children or pets Store the smoker in a dry protected location DO NOT leave the smoker unattended while in u...

Page 3: ...stored in a building garage or any other enclosed area While the smoker is not in use the gas must be turned off at the supply cylinder LP Gases are heavier than air tend to pool and collect in low ly...

Page 4: ...or these parts If you are missing any parts or if any parts are damaged please call our toll free customer service line to order parts DO NOT RETURN YOUR SMOKER TO THE RETAILER CALL US FIRST 1 800 668...

Page 5: ...Z001146 AZ001146 AZ001146 AZ001146 AZ001146 AZ001146 6 1 Door Handle Kit AZ002009 AZ002009 AZ002009 AZ002009 AZ002009 AZ002009 7 1 Wood Box Stand AZ002010 AZ002010 AZ002010 AZ002010 AZ002010 AZ002010...

Page 6: ...rpet The top of the cabinet has the vent holes the bottom has mounting holes for the legs 2 For each leg line up the holes and insert the bolts Nuts are pre welded to the cabinet IMPORTANT The leg tha...

Page 7: ...bly between the front legs as shown There are slots on the control panel that t around the legs The mounting tabs t to the inside of the legs and line up with the bolt holes 2 Be sure all the tabs on...

Page 8: ...uired B Hardware 1 Set the burner assembly onto the cabinet as shown IMPORTANT The burner tube must slide properly onto the valve stem as shown below 2 Secure the burner assembly with the three 3 bolt...

Page 9: ...he damper plate on top of the cabinet and align it with the corresponding butter y holes One of the tabs will seat inside one of the holes 3 Insert a bolt from the top through the center hole 4 From i...

Page 10: ...m 2 Insert the bolts from the outside and thread the lock washers and nuts from inside the cabinet 3 Firmly tighten the nuts 4 Complete steps for both sides of the cabinet as sembly Tools needed Hardw...

Page 11: ...od Box Rack No tools or hardware are required for this step 1 Insert the wood box rack into the bottom of the smoker 2 Set the wood chip box onto the rack Make sure it is seated properly and securely...

Page 12: ...ds Water Pan No tools or hardware are required for this step 1 Slide the water pan into the bottom rack position 2 Insert the cooking grids into any of the remaining rack po sitions as desired For bes...

Page 13: ...of the door panel insert the mounting bracket over the end of the handle 4 With lock washers placed on the bolts insert the bolts through the mounting plate into the pre threaded mounts and rmly tigh...

Page 14: ...ols are required for this step 1 Insert the nameplate mounts and heat indicator prong through the mounting holes in the front of the door panel 2 From the inside of the door panel securely attach the...

Page 15: ...ensure the hose is not rubbing any position of the burner cham ber Crimp OR 1 Place one end of the S hook around the regulator neck or through the eyelet as shown 2 Using a set of pliers crimp the S...

Page 16: ...pound vertical standing vapor withdrawal type tank A Do not store tanks under or near the smoker B Never ll tanks more than 80 full If instructions A and B above are not followed exactly a re causing...

Page 17: ...hese settings Checking for Leaks After all connections are completed check all connections and ttings for leaks with a soap solution With all valves closed apply the leak check solution 50 50 mix of l...

Page 18: ...your food However if paint becomes neces sary after use see the section in this manual concerning After Use Care and Maintenance To season your smoker simply use it as you normally would only do not...

Page 19: ...ndling them while in use Always wear protective oven mitts when handling hot components Cooking Tips Flavoring Wood Small wood chips work best inside the wood chip box Use dry hardwoods such as hickor...

Page 20: ...conds turn the burner control knob off and wait ve minutes before repeating the steps again If burner still fails to light try match light ing the smoker using the instructions noted below 8 Once the...

Page 21: ...e dampers accordingly Temperature maintenance is best controlled by different damper adjustment con gu rations Shutting the Smoker OFF CAUTION The smoker can become very hot while in use Do not touch...

Page 22: ...er to the Lighting Procedures on the previous pages of this manual The heat from the burner will allow the wood chips to burn causing the avoring smoke to accu mulate Adjust the dampers to control the...

Page 23: ...se 180 F 82 C Medium Rare 145 F 63 C Medium 160 F 71 C Fresh Pork Well Done 170 F 77 C Medium 160 F 71 C Well Done 170 F 77 C Fresh Lamb Medium Rare 145 F 63 C Ham Medium 160 F 71 C Fresh Raw 160 F 71...

Page 24: ...oker does not have any foreign objects obstructing the ow of combustion and ventilation air If your heat indicator seems to be out of calibration Remove the heat indicator from the door of the smoker...

Page 25: ...not covered All parts that meet the warranty requirements will be shipped at no charge via the discretion of the Customer Service Department ground shipment or parcel post ONLY Any special handling ch...

Page 26: ...26...

Page 27: ...cing quality products that your family will enjoy for years to come If for any reason we have failed to meet or exceed your expectations please allow us the op portunity to make it right by calling us...

Page 28: ...FM Corporation 2007 CFM Corporation Smoky Mountain Series the Smoky Mountain Series logo and the Great Outdoors Grill Company log is a trademark of CFM Corporation and not to be used without express p...

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