background image

Section 1: Introduction

Page 4

1.1 GENERAL

The Grant Combined volumiser/low loss header provides the 

functions of both a volumiser and low loss header in one unit, 

with an integral 3kW electric immersion heater, for use with Grant 

Aerona³ air source heat pumps.
As a volumiser it provides an extra 11.5 litres to the system 

volume connected to the heat pump.
As a low loss header it gives hydraulic separation of the primary 

circuit of the heat pump from the secondary system circuit. This 

allows the flow rate through the heat pump to be maintained 

irrespective of the different temperatures and flow rate in the 

secondary system circuit.

The factory-fitted 3kW electric immersion element provides a 

supplementary heat source, if required. Refer to Section 4 for full 

details on the electrical connections for the immersion heater.

The Grant Combined volumiser/low loss header also provides 

a means for connection two Aerona³ heat pumps to be used 

together on the same system. Whether one or two heat pumps 

are used, they can be connected to either the right-hand or 

left-hand side of the volumiser/header. However, if two heat 

pumps are used, they must both be connected to the same side. 

Refer to Sections 3.7 and 3.8 for further information of heat pump 

and system connections.

The Grant Combined volumiser/ low loss header can be used as 

a volumiser only, either using the factory-fitted electric immersion 

heater to provide a supplementary heat source or not, as required.

The Combined volumiser/low loss header is larger than normal for 

a low loss header (e.g. 50mm, 75mm or 100mm diameter). This is 

for two reasons:
a)  To accommodate the 3kW immersion heater to provide a 

supplementary heat source.

b)   To minimise the internal turbulence that would normally 

occur when the system mass flow of water exceeds that for 

the primary heat pump circuit. 

1 INTRODUCTION

Figure 1-1: 

Grant Combined volumiser/low loss header

1.2 CONSTRUCTION

The Grant Combined volumiser/low loss header is an insulated 

rectangular tank fitted with an integral 3kW electric immersion 

heater. This is housed within a weatherproof external casing with 

a removable cover at the top to access the electrical connections 

and immersion heater.

It is designed to be located internally, fixed to a wall using the 

mounting brackets on the header.

The volumiser/header tank is a mild steel welded construction, 

insulated with mineral wool, enclosed within an outer galvanised 

steel casing with a white powder coated paint finish.

It has two groups of three pipe connections located on the 

left-hand side of the unit and two groups of two pipe connections 

on the right-hand side. All of these are 1” BSPF connections, refer 

to Section 2 – Technical Data for further details on dimensions.

The unit is supplied with a manual air vent, to allow the volumiser/

header to be vented following filling, and a ½” drain cock, to allow 

it to be drained down if required. Both are supplied loose to be 

fitted on site to their respective connections provided on the

right-hand side of the unit.

The 3kW electric immersion element is supplied, factory fitted and 

located inside a removable panel on the top of the unit. This can 

be used provide a backup heat source, if required, controlled by 

the Grant Aerona air source heat pump to which it is connected. 

Refer to Section 4 – Electrical.

! WARNING !

The immersion heater must NOT be used unless it is fully 

immersed in water, i.e. the volumiser/header is completely 

filled and vented.

Always ensure that the electrical supply to the immersion 

heater is isolated BEFORE draining down the volumiser/

header.

Also, ensure that volumiser/header is fully refilled with 

water and vented BEFORE switching the electrical supply 

back on.

1.3 

PRODUCT CONTENTS

The Grant Combined volumiser/low loss header is supplied with 

the following items in a plastic bag located inside the top cover:
• 

1 off ¼” manual air vent

• 

1 off ½” drain cock

• 

1 off 3/8” x ¼” reducing bush

• 

4 off 1” blanking plugs

The following items are also supplied with the volumiser/header:

• 

2 off 28mm isolating valves

• 

1 off Installation instructions.

Summary of Contents for HPIDSYSLLHKIT

Page 1: ...UK DOC 0184 Rev 0 3 PROVISIONAL February 2022 Grant Combined Volumiser Low Loss Header Installation Instructions...

Page 2: ...y means without prior written consent IMPORTANT NOTE FOR USERS These installation instructions are intended to guide the installer in the installation of the Grant Combined Volumiser Low Loss Header S...

Page 3: ...RICAL 10 4 1 General 10 4 2 Electrical connections 10 4 3 Immersion heater 11 4 4 Electrical connections between lead and supplementary heat pumps 12 5 OPERATION 13 5 1 General 13 5 2 Aerona heat pump...

Page 4: ...nt Combined volumiser low loss header is an insulated rectangular tank fitted with an integral 3kW electric immersion heater This is housed within a weatherproof external casing with a removable cover...

Page 5: ...0 Inlet outlet connections 1 BSP Drain cock connection BSP Manual air vent connection BSP Materials Shell Mild steel Outer casing Galvanised mild steel polyester powder coated Insulation Mineral wool...

Page 6: ...G The Grant Combined volumiser low loss header is supplied wrapped in bubble wrap with a separate kit of components in a plastic bag located inside the top cover Refer to list of components given in S...

Page 7: ...System Return System Flow System Flow System Return Second Zone Figure 3 1 Heat pump connections on left hand side Heat pump 1 Flow Heat pump 2 Flow Heat pump 2 Return Heat pump 1 Return System Return...

Page 8: ...the flow regulator window Refer to Figure 3 3 If two heat pumps of the SAME output are connected to the low loss header volumiser both flow regulators should be set to the SAME flowrate as calculated...

Page 9: ...3 Installation Page 9 Flow from heat pump Flow from heat pump Alternative position Flow to system Flow to system Alternative positions Flow to system Alternative position Figure 3 4 Volumiser only con...

Page 10: ...ected to the heat pump terminal PCB Refer to Section 4 2 Electrical Connections 4 2 ELECTRICAL CONNECTIONS WARNING Ensure that all electrical supplies to the heat pump and volumiser header are isolate...

Page 11: ...on heat pump Terminal PCB to Terminal N A1 on the backup heater relay Refer to Figure 4 3 for header volumiser connection diagram 3 Tighten the cable gland to securely grip the cable 4 3 IMMERSION HEA...

Page 12: ...the immersion heater needs to be replaced it must be fitted to the volumiser header using the gasket provided on the unit Only use a correctly shaped spanner Stilsons or pipe grips should NOT be used...

Page 13: ...n 5 3 for the correct parameter settings If a second Grant Aerona heat pump is to be used refer to Section 5 5 for the correct parameter settings for the operation of a supplementary heat pump 5 3 PAR...

Page 14: ...me for a defrost should never be more than 5 minutes including the compressor protection off time of 3 minutes so the total power used during a defrost period by the immersion element would not be mor...

Page 15: ...Group Code Default Min Max Setting I 21 00 Enable outgoing water set point 0 Fixed set point 1 Climatic curve 1 0 1 0 I 21 01 Fixed outgoing water set point 45 C 23 0 60 0 55 NOTE Refer to the Aerona...

Page 16: ...GRANT ENGINEERING UK LIMITED Hopton House Hopton Industrial Estate Devizes Wiltshire SN10 2EU Tel 44 0 1380 736920 Fax 44 0 1380 736991 Email info grantuk com www grantuk com...

Reviews: