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Page 2: ...eral Information Turbo Pellet Heating Boiler Components Turbo Pellet Heating Boiler Key Features Safety Guidelines Signage on the Boiler Fuel Recommendations 4 User Information Commissioning Boiler Op...
Page 3: ...oiler 2 follow the terms of warranty of the boiler 3 have the boiler serviced by service specialists that have been trained and certified by GRANDEG Our experience shows that a properly installed serv...
Page 4: ...vertical heat exchanger tubes during maintenance Pellet hopper may be fed manually capacity of the largest pellet hopper is 600kg or automatically via pneumatic pellet transportation system that ensur...
Page 5: ...be located to the right or to the left from the heating boiler depending on requirements of the customer Pellet hopper is installed above pellet supply mechanism 9 next to the heating boiler A pellet...
Page 6: ...er control system During the cleaning stage of the burner cleaning bolts beneath the burner are opening and closing Cleaning intervals depend on pellet burner cleaning mode settings poor quality pelle...
Page 7: ...d also provides boiler monitoring and control via internet additional option Depending on the heat losses of a building boiler control system automatically modulates and adjusts its power within a ran...
Page 8: ...operator injuries Pellet heating boiler must be installed only by a competent certified service specialist You will lose your warranty if it your boiler is not installed according to manufacturers re...
Page 9: ...not been connected or if the boiler has not been filled with heat carrier water Do not connect boilers flue pipe to the chimney which is already being used for another heating system It is forbidden t...
Page 10: ...run the boiler while burning chamber doors or ash compartment cleaning doors are open Never run the boiler if heating system pipes may be frozen If the pellet heating boiler is installed correctly no...
Page 11: ...aintenance and Repairs of the Pellet Heating Boiler Always allow the boiler to cool completely before opening ash compartment cleaning doors and starting to clean Always place ash in metal container i...
Page 12: ...once a year preferably at the end of heating season Cleaning of chimney should also be performed by a specialist before or after the heating season It is forbidden to do boiler repair works including...
Page 13: ...Valve for regulating air overpressure in the pellet supply mechanism Valve for regulating combustion air supply Oxygen analyzer during combustion process lambda probe Max operating temperature for hea...
Page 14: ...ion of ash removal compartment Warning Signs All doors must be closed during operation of the heating boiler Warning A corrosion protection system must be installed to ensure the min required temperat...
Page 15: ...Warning Moving mechanisms Warning Electric power Warning Use protective gloves when cleaning the heating boiler Rotation direction of the rotary airlock and pellet dosating valve Ignition element...
Page 16: ...ts are not covered by warranty GRANDEG recommends using pellets that meet the following production requirements Technical parameter Requirement Dimensions 6 8 or 10 mm in diameter and 3 4 diameters in...
Page 17: ...G recommends pellets that meet the following standards If you change your pellet supplier GRANDEG recommends that you contact your installer to check if adjustment of burner operation settings in the...
Page 18: ...k that all doors burning chamber ash compartment heat exchanger are compactly sealed and tightened If necessary change seals or adjust the door hinges so that the seals are evenly pressed to the door...
Page 19: ...of the Control panel Please refer to the Main Screen Description Overall the boiler work cycle can be divided into twelve stages 12 stages of the boiler work cycle Pre Load 1 Water recirculation pump...
Page 20: ...gnition element is switched off 2 Air fan power is increased to supply more air to burning chamber waits 13 minutes until next step 3 Flame presence is determined by lambda probe oxygen level in flue...
Page 21: ...r fan power and resulting air amount in burning chamber 3 If temperature inside boiler reaches high set point waiting set point boiler switches to waiting mode 4 If the screw feeder motor work hours c...
Page 22: ...itched on air vault is opened and screw feeder has stopped supplying pellets to the burner 2 If boiler temperature is higher than high set point air fan is stopped and vault closed until temperature f...
Page 23: ...Cleaning Check Left and Right open attempt count Max System checks if attempts to open cleaning bolts have not exceeded maximum allowance 3 attempts Step 6 Cleaning Open Left and Right cleaning Left a...
Page 24: ...closed limit switch does not appear in 200 seconds system tries to open and then reclose 3 After both limit switch signals appear boiler resets screw feeder work time counter can be seen on Main scree...
Page 25: ...by pressing Pause button on Main screen 2 Screw feeder air fan is off vault is closed and recirculation pump works 3 Previous stage is resumed by pressing Resume button on Main screen Sequence steps i...
Page 26: ...reached a low level Emergency thermostat gives a signal to control system that water temperature has reached an unsafe limit above 95 C Boiler control system is controlled by the PLC and Operator User...
Page 27: ...perature M6 Calculated boiler load M7 Sequence step please refer to step descriptions in Boiler work process section M8 Burning chamber status Empty boiler is cleaned Pellets without flame blinking bo...
Page 28: ...ext window M3 Explanation Manual Boiler in manual control mode Not ready Boiler in auto mode and not ready to work Ready Boiler in auto mode and ready to work Ignition Boiler in auto mode and igniting...
Page 29: ...utomatically or by operator in this case boiler will start only after operator command Stopping Burn out Boiler is in auto mode stopped manually by operator and extinguishing remaining pellets are use...
Page 30: ...gency and warning alarms Alarm number time and date of alarm occurrence alarm acknowledgement status and explanation text are displayed please refer to Potential alarms and solutions list A2 Exit Alar...
Page 31: ...t to open or close Check mechanical bolt inside burning chamber Remove obstacles Press Reset button on Alarms screen Bolt is damaged Call support Limit switch is damaged Call support Motor reducer Com...
Page 32: ...Pellet level in storage low Refill storage Sensor fault Call support Temperature too low Stop Temperature inside boiler is too low for long time more than 2 h Reduce heat consumption from boiler Boil...
Page 33: ...all historical emergency and warning alarms Alarm number time and date of alarm occurrence alarm acknowledgement status and explanation text are displayed please refer to Potential alarms and solutio...
Page 34: ...ginning H9 Browsing parameter data graph Go Back H10 Browsing parameter data graph Go Forward H11 Browsing parameter data graph Go to End H12 Browsing parameter data graph Search by Date H13 Go to Oxy...
Page 35: ...storical Data Screen Description No Description Function TH1 Go to Alarms screen TH2 Graphical representation of system parameters TH3 Exit History data screen TH4 Data on system temperatures TH5 View...
Page 36: ...toring the performance of your boiler very closely and if necessary cleaning it more frequently than indicated above For convenient boiler cleaning a set of cleaning tools is included in your boiler s...
Page 37: ...let hopper and screw feeder needs to be cleaned completely Otherwise as a result of surrounding moisture pellets that are left inside may expand and block the screw feeder at the beginning of next hea...
Page 38: ...to observe the corresponding connection sizes and recommended clearances around the boiler Please refer to section Boiler Dimensions and Recommended Clearances The following minimal clearances are re...
Page 39: ...0 1 2 1560 764 851 1884 1804 2750 GD TURBO 100 900 918 615 196 60 1 2 60 1 2 60 1 2 1875 825 1615 2185 2104 3000 GD TURBO 200 1122 1195 640 305 DN50 DN65 DN65 1930 895 1760 2279 2240 3150 GD TURBO 300...
Page 40: ...umption for burning of fuel material m3 h not more than 88 not more than 125 not more than 252 not more than 378 not more than 630 1 10 Consumption of wood pellets at maximum capacity g h not more tha...
Page 41: ...z 220 220 380 380 380 1 20 Calorific power of wood pellets Kcal kg 4100 4300 4100 4300 4100 4300 4100 4300 4100 4300 1 21 Density of wood pellets kg m3 650 750 650 750 650 750 650 750 650 750 1 22 Per...
Page 42: ...ater inflow to the heating system Thermostat T2 Water outflow from the heating system Safety valve B1 Water supply to the boiler Ball type valve B2 Water outflow from the boiler Water filter Thermo ma...
Page 43: ...entilator Secondary air Ventilator Primary air Damper Secondary air Damper Left cleaning Right cleaning Ignition element 1 Ignition element 2 L U4 N PE M 1 L 1 P E N W 1 U 2 W 2 V2 M 1 L 1 P E N W 1 U...
Page 44: ...water pressure monitoring sensor which stops boiler operation in case of absence of required water pressure The pellet heating boiler must be equipped with a recirculation system and three way mixing...
Page 45: ...Corrugated stainless steel pipes must not be used for lining of the chimney because their layout surface is twice as large compared to smooth pipes Corrugated pipes can cool flue gas more intensively...
Page 46: ...cal standards Flu pipes must be made of heat and corrosion resistant materials and well insulated Designations 1 Pellet boiler 7 Boiler flue 2 Pellet burner 8 Stainless steel flue pipe that connects b...
Page 47: ...ed at least 0 5m above the roof ridge After installation and launch of the pellet heating boiler all flue pipe connections must be checked for potential exhaust leaks If necessary seals must be tighte...
Page 48: ...to the paragraph above if the following Defects are detected The burning chamber section a fracture or leak in the metal and or a welded joint The water circulation section a fracture or leak in the...
Page 49: ...nting of the container The Manufacturer does not provide Warranty Repairs rights for those parts and components of the Product whose wear and tear depends on the circumstances under which the boiler i...
Page 50: ...uildings and ventilation The flue gases are drained in via the foreseen location a flue pipe in a chimney which is constructed in line with fire security regulations and technical requirements The ins...
Page 51: ...ion and Installation Manual of the Product as well as its warranty certificate filled in by the warranty provider The Product and its components have been cleaned in line with the terms specified in t...
Page 52: ...me the Service Specialist is to agree with the Client on the time and resources required for the repairs After performing repair works the Service Specialist must make a corresponding record in the Op...
Page 53: ...onents of the boiler from dust fan motor etc 4 7 Clean the boiler with a vacuum cleaner clean the decorative siding of the boiler with a wet cloth 5 Checking and cleaning the flue duct of the Product...
Page 54: ...nections 8 6 Visually check the condition of cable insulation 8 7 Check the status of electric components and units 8 8 Clean the iside of the boiler control box 9 Checking the pellet supply mechanism...
Page 55: ...d commissioning of the boiler Works performed Service Specialist Client ________________ _______________ Date _________________ Reason for the call Detected problems Works performed Service Specialist...
Page 56: ...Annex No 3 Cleaning log for Turbo series pellet heating boiler...
Page 57: ...__________________ _____________________ Signature Signer Warranty Provider Company SIA Grandeg serviss Reg No LV44103053549 Contact person Gatis Reb ns mob 371 26318998 I hereby confirm that the Prod...
Page 58: ...eplace or repair the damaged components without any additional payment in accordance with the Terms of Warranty that are described in detail in the Terms of Warranty section of the Operation and Insta...
