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TABLE OF CONTENTS

TM

BEFORE YOU BEGIN

MESSAGE TO OUR USERS

PAGE 1

SAFETY SYMBOLS

PAGE 1

INSTALLATION & SAFETY PRECAUTIONS

PAGE 2

ASSEMBLY

PARTS

PAGE 3

STEP I

PAGE 5

STEP II & STEP III 

PAGE 6

STEP IV & STEP V

PAGE 7

STEP VI & STEP VII

PAGE 8

STEP VIII

PAGE 9

STEP IX

PAGE 10

STEP X

PAGE 11

STEP XI & STEP XII

PAGE 13

STEP XIII 

PAGE 14

POST ASSEMBLY

GAS CONNECTION

PAGE 15

LEAK TESTING

PAGE 18

FINAL INSTALLATION CHECK LIST

PAGE 19

GRILL LIGHTING INSTRUCTION

PAGE 20

OPERATING INSTRUCTION

PAGE 23

CARE & MAINTENANCE 

PAGE 25

TROUBLE SHOOTING

PAGE 27

FOOD SAFETY

PAGE 28

GRILL STORAGE

PAGE 28

Summary of Contents for PG-50410SRLB

Page 1: ...ish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance ...

Page 2: ...urchase A copy of your original purchase receipt must accompany your service request Component Warranty Period Burners 1 Year Flame Tamer 1 Year Cooking Grids 1 Year Valves 1 Year Frame Housing Cart Control Panel Igniter and Related Parts 1 Year All Stainless Steel Parts 1 Year LIMITATION OF REMEDIES AND LIABILITY We shall not be liable for any incidental or consequential damages for breach of any...

Page 3: ...STEP IV STEP V PAGE 7 STEP VI STEP VII PAGE 8 STEP VIII PAGE 9 STEP IX PAGE 10 STEP X PAGE 11 STEP XI STEP XII PAGE 13 STEP XIII PAGE 14 POST ASSEMBLY GAS CONNECTION PAGE 15 LEAK TESTING PAGE 18 FINAL INSTALLATION CHECK LIST PAGE 19 GRILL LIGHTING INSTRUCTION PAGE 20 OPERATING INSTRUCTION PAGE 23 CARE MAINTENANCE PAGE 25 TROUBLE SHOOTING PAGE 27 FOOD SAFETY PAGE 28 GRILL STORAGE PAGE 28 ...

Page 4: ...OTE TO INSTALLER Leave this User s Manual with the customer after delivery and or installation NOTE TO CONSUMER Leave this User s Manual in a convenient place for future reference The symbols listed here are being used through out this User s Manual Please pay special attention to them The meaning of each of the symbols is listed here DANGER this symbol indicates an imminently hazardous situation ...

Page 5: ... CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods If an external electrical source is utilized the outdoor cooking gas appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 1990 or the Canadian Electrical Code CSA C22 1 Keep the power cord of the motor a...

Page 6: ...3 GRILL PARTS DIAGRAM Notice This part list is for your reference only some parts will be different please subject to the actual appliance in carton ...

Page 7: ...de Firebox Seat 1 17 Thermocouple Cover 1 55 Valve Bracket 1 18 Rear Burner Ignition 1 56 Back Panel 1 19 Cross Ignition Plate 1 57 Left Side Panel 1 20 Flame Tamer Brackets 2 58 Right Side Panel 1 21 Warming Rack 1 59 Tank Insulation Plate 1 22 Firebox 1 60 Hose Baffle 1 23 Motor 1 61 Door Bracket 1 24 Left Main Burner 1 62 Bottom Panel 1 25 Main Burners 2 63 Grease Cup Bracket 1 26 Searing Burne...

Page 8: ...ck And Gasket 5 32 32x3 8 20 pcs 5 Truss head screw With Split lock And Gasket 1 pc STEP I Take out bottom panel and four casters two with brakes two without brakes from packing carton Use 16 pcs 1 4 20 x 5 8 screws to attached four casters on the back of bottom panel Each caster need 4 screws Note The casters with brake should be mounted on the side closer to tank hole Tools Required 2 Philips he...

Page 9: ...magnet on the bottom Use 2 pcs of 1 4 20x1 2 screws to attach the back panel on the bottom Use 3 pcs of 1 4 20x1 2 screws to attach the left side panel on the bottom Use 3 pcs of 1 4 20x1 2 screws to attach the right side panel on the bottom Use 3 pcs of 1 4 20x1 2 screws to attach the left side panel to the back panel Use 3 pcs of 1 4 20x1 2 screws to attach the right side panel to the back panel...

Page 10: ...2 small tank holder brackets which fix tank holder on right side panel Hook one end of tank strap to tank holder STEP V Place door hinge rods through door spine holes align upper side of door hinges with holes on door bracket then insert bottom end of door hinges flared end into predrilled holes on bottom panel Move the hinge rods up and down to adjust them ...

Page 11: ... screws to screw grill head to cart from bottom of firebox going through holes on side panels STEP VII Use 2 pcs of 5 32 32x3 8 screws to attach the hose baffle on the tank insulation panel Place the tank insulation panel under firebox and attach it to side panels with 4 pcs 5 32 32x3 8 screws Hook the grease cup bracket on tank insulation panel then place the grease cup on it ...

Page 12: ...tach left side shelf from outside of firebox Use one 5 32 32 x2 5 screw to attach left side shelf bracket to control panel Use two 1 4 20 x 1 2 screws to attach motor bracket on left side shelf Use two 5 32 32 x2 5 screws to attach towel rack on the front panel of left side shelf Use two 5 32 32 x3 8 screw to attach left side shelf bracket to left side shelf use 1 pc of 5 32 32 x3 8 screw to attac...

Page 13: ... firebox Use one1 4 20 x1 2 screw to attach right side shelf from outside of firebox Use one 5 32 32x3 8 screw to attach right side shelf bracket to right side shelf Use one 5 32 32x3 8 screw to attach right side shelf to control panel Use two 5 32 32 x3 8 screw to attach right side shelf bracket to right side shelf use 1 pc of 5 32 32 x3 8 screw to attach it to firebox ...

Page 14: ...ials 3 Pull out the knob from side burner valve 4 Unscrew two M4 6 screws from gas valve 5 Unscrew the 4 screws on side burner bracket A B which fix side burner 6 Take away the side burner cooking grid and then take away the side burner through the big hole of side burner base ASSEMBLY INSTRUCTIONS 1 2 3 4 5 6 ...

Page 15: ...on Step 4 9 Replace the side burner placing end of burner over side burner valve Valve should be in center of burner tube 10 Tighten the screws of side burner bracket A B 11 Beneath right side shelf attach side burner igniter wire to valve electrode 12 Press control knob onto valve stem make sure it is turned freely Replace the side burner cooking grid ASSEMBLY INSTRUCTIONS 7 8 9 10 11 12 ...

Page 16: ...forks should be pointing toward each other on to the rod Remove packing material from cooking grids warming rack then place them in the proper positions shown below Slide the motor to motor bracket ASSEMBLY INSTRUCTIONS STEP XII Attached the regulator hose through retaining ring attached to right side panel as figure shows below ...

Page 17: ...14 STEP XIII When the grill is in the desired location lock the caster brakes this will keep the grill unit in place for safe operation ASSEMBLY INSTRUCTIONS ...

Page 18: ...ada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods See LP tank collar for marking 4 Is arranged for vapor withdrawal 5 Includes a collar to protect the tank valve 6 Has no dents or rust A dented or rusty LP tank may be hazardous and should be checked by your supplier 7 Provides a shut off valve terminating in an LP gas tank valve outlet specified as applicable f...

Page 19: ...p from LP tank valve Always use cap and strap supplied with valve 5 Inspect valve connection port and regulator assembly Look for any damage or debris Remove any debris Inspect hose for damage Never attempt to use damaged or plugged equipment Contact your local LP gas dealer for repair 6 When connecting As figure shown below regulator assembly to the valve hand tighten nut clockwise to a positive ...

Page 20: ... grill and you should not have a spare tank near the grill NEVER fill the tank beyond 80 full An overfilled spare LP tank is dangerous because surplus gas may leak from safety relief valve The safety relief valve on a LP tank could activate to release gas and cause a fire The spare LP tank must have safety caps installed on the LP tank outlet VERY IMPORTANT DISCONNECT THE TANK WHEN THIS GRILL IS N...

Page 21: ...ble materials 6 Keep grill away from open flames and or sparks while testing TO TEST 1 Make sure all control knobs are in the OFF position 2 Make sure the regulator is connected to the LP tank tightly 3 Completely open LP tank valve by turning counter clockwise If you hear a POP sound turn gas off IMMEDIATELY as it indicates a heavy leak at the connection Call your gas dealer or fire department 4 ...

Page 22: ...NNECTED AND REMOVED FROM THE GRILL 7 LP TANKS MUST BE STORED OUTDOORS IN A WELL VENTILATED AREA DISCONNECTED LP TANKS IN STORAGE OR BEING TRANSPORTED MUST HAVE A SAFETY CAP 8 NEVER LEAVE A LP TANK IN A RECREATIONAL VEHICLE OR BOAT WHICH MAY BECOME OVERHEATED BY THE SUN 9 DO NOT STORE LP TANK IN OR NEAR AN AREA WHERE CHILDREN PLAY 10 FOR ANY OTHER PROBLEMS SEE TROUBLESHOOTING OR CONTACT OUR SERVICE...

Page 23: ...s possible when lighting 3 Open lid during lighting 4 Push and turn any control knob slowly to HI position The built in igniter will click and spark simultaneously to light the pilot and burner in sequence Turn the control knob to OFF IMMEDIATELY if the burner does not light within 5 seconds Wait 5 minutes for gas to dispel then repeat the lighting procedure 5 Follow match lighting instructions if...

Page 24: ...flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away from the burner it indicates too much air 3 Small yellow tips are ok TO LIGHT THE ROTISSERIE BURNER OF THE GRILL 1 Read instructions before lighting 2 Turn all knobs to OFF then open the tank valve Always keep your face and body as far from the grill as possible when lighting 3 Open lid during lighting 4 Pus...

Page 25: ...as possible when lighting 3 Open lid during lighting 4 Push and turn searing burner knob slowly to HI position with left hand 2 seconds later The built in igniter will click and spark simultaneously to light the burner once burner lights Turn the control knob to OFF and release the button IMMEDIATELY if the burner does not light within 5 seconds Wait 5 minutes for gas to dispel then repeat the lig...

Page 26: ...arport porch covered patio garage or under a surface that can catch fire Do not block the ventilation holes in the four sides of the grill cart it may affect the combustion performance of the burner due to insufficient air Use the grill at least 36 away from any wall or surface 120 away from objects that may spark and ignite gas i e live electrical appliances pilot lights or water heaters Do not u...

Page 27: ... searing It will prevent the food from the burning on the outside and raw on the middle Foods cooked for a long time or basted with a sugary marinade may need a lower toward setting near the end of the cooking time 1 Make sure the grill has been leak tested and is properly located 2 Remove any packing material 3 Light the grill burners using the instructions in this manual 4 Turn the control knob ...

Page 28: ...chers string never use nylon or plastic string to secure any loose portions if necessary 5 Restore the rotisserie kit into the motor ROTISSERIE TIPS 1 If larger cuts of meat are being grilled the rod may flex This is normal 2 Remove the cooking grids for larger cuts of meat if the meat scrapes on the cooking grids during rotation OPERATING INSTRUCTION MAINTENANCE 1 Keep the grill area clear and fr...

Page 29: ...e VERY IMPORTANT DO NOT USE ACID DETERGENT AND OR ANTI RUST TO CLEAN THE CONTROL PANEL SUCH STRONG CLEANSER MAY CLEAN OFF THE PRINTING 2 COOKING AREA CLEANING The easiest way to clean the grill is to clean immediately after turning off the flame when cooking is completed Wear a barbeque gloves to protect your hand from the heat and steam Dip a brass bristle barbeque brush in tap water and scrub th...

Page 30: ...erous condition Always clean the burners before use WHEN TO LOOK FOR SPIDERS Inspect the burners at least once a year or immediately if any of the following conditions occur 1 Yellow flame with burning smell 2 Temperature will not rise 3 Heats unevenly 4 Burners make popping noises BEFORE CALLING FOR SERVICE Please check the following problems solutions before contact our service center ...

Page 31: ... meat if necessary 6 Place the cooked foods and leftovers promptly into the refrigerator when done eating VERY IMPORTANT DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING GRILL STORAGE GRILL STORAGE 1 Clean the grill 2 Store the grill in a well ventilated dry outdoor area Keep out of the reach of children when LP tank is connected to the grill 3 Store the grill in dry indoors ONLY after the LP tank ...

Page 32: ...__________ Date of Purchase ____ ____ ____ Retail Store Location of Purchase ________________________________ Please rate the importance of each feature 1 least important 10 most important Quality____ Price____ Size Capacity____ Cooking Area____ Appearance____ Other____ What other brands did you seriously consider before making this purchase DCS_ CharBroil_ Brinkman_ Members Mark_ Lynx_ Other_ Did...

Page 33: ...PERMASTEEL INC 14231 Fern Ave Building 10 CHINO CA 91710 TEL 888 287 0735 FAX 909 287 0733 EMAIL SERVICE PERMASTEEL NET ...

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