Graco Xtreme Mix 309535L Manual Download

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309535L

Operation

Xtreme Mix

™

Plural Component Mixer with stand. For professional use only.
Not approved for use in explosive atmospheres.

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

See page 3 for model information, including maxi-
mum working pressure and approvals.

United States Patent Number: 6,896,152
Chinese Patent Number: ZL02823545.2
Korean Patent Number: 10-0967987
European Patent Numbers: 126418, 145567, 1762138

ENG

SPRAY-QUIP, INC.

1754 DES JARDINES ST.

HOUSTON, TX 77023

PH.: 713-923-2771

WWW.SPRAYQUIP.COM

Summary of Contents for Xtreme Mix 309535L

Page 1: ...and instructions in this manual Save these instructions See page 3 for model information including maxi mum working pressure and approvals United States Patent Number 6 896 152 Chinese Patent Number...

Page 2: ...ion 309518 Xtreme Mix Repair 311762 Xtreme Displacement Pump 309347 King Air Motor or 309348 King Quiet Air Motor 312145 XTR Spray Gun 309524 VISCON HP Heater 309525 Heated Hose Kit 308981 Husky 716 D...

Page 3: ...9278 45 1 Quiet King 4500 31 310 233868 A 249279 56 1 Quiet King 5600 38 6 386 233869 A 249280 68 1 Quiet King 6800 46 9 469 233870 A 249281 80 1 Quiet King 7250 50 500 248842 A 249276 68 1 King Remot...

Page 4: ...st curing agent or minor volume WARNING WARNING a potentially hazardous situation which if not avoided could result in death or serious injury Warnings in the instructions usually include a symbol ind...

Page 5: ...CTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment...

Page 6: ...es and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely TOXIC FLUID OR FUMES HAZARD T...

Page 7: ...Warning 309535L 7...

Page 8: ...cles 6 Data port allows for connection to a PC serial port to download cycle count operation ratio setting and error alarm data Icon Function Spray proportion and spray material Run pump A operate pum...

Page 9: ...ering the fluid manifold A minimum air pressure supply of 50 psi 0 35 MPa 3 5 bar must be maintained for the Xtreme Mix to operate properly Push in regulator knob to lock setting Be careful when pulli...

Page 10: ...4 Close fluid sampling and shutoff valves A and B 5 Disengage trigger lock ti1949a I O SUPPLY AIR PRESSURE PLURAL COMPONENT PROPORTI ON ER I O PSI Bar MPa PSI Bar MPa A B Close Close Close Close ti19...

Page 11: ...warn ings page 5 Ground equipment as instructed below If connecting PC for data download PC must be in non hazardous location and a safety barrier must be installed See Xtreme Mix software documentat...

Page 12: ...ck packing nut tightness after first hour of operation again after 24 hours then check as needed when TSL discolors or seeps over packing nut Also check tightness whenever unit is trans ported J H 7 C...

Page 13: ...l vertical to increase ratio by 0 1 Turning key to increases ratio by increments of 0 1 until key is turned back to neutral vice versa when key is turned to 10 Flush and prime system See pages 14 and...

Page 14: ...ifold Flushing Using Solvent Pump WARNING Read warnings pages 5 6 If your system includes heaters and heated hose turn them off and allow to cool before flushing Do not turn on heaters until fluid lin...

Page 15: ...lock ti1950a ti1953a ti1949a ti1953a ti1949a 1 Press Stop to turn off pumps Follow Pressure Relief Procedure page 10 Engage trigger lock Remove spray tip 2 Connect fluid hose with solvent siphone tube...

Page 16: ...lock Turn off air regulator and close main air shutoff valve Remove spray tip and soak in solvent A I O PSI Bar MPa PSI Bar MPa B A B A 0 A ti1950a ti1953a TI1948A I O PSI Bar MPa PSI Bar MPa ti1949a...

Page 17: ...etting and sampling valve B then press Stop 11 Turn knob back to pump A Press Start B PSI Bar MPa B A B A 0 B A I O PSI Bar MPa PSI Bar MPa B A B A 0 A 12 Trigger gun into grounded pail Run pump until...

Page 18: ...shows direction of flow R ti2318a A B ti2320a 3 Turn off air regulator Close fluid shutoff valves A and B 4 Place a container under each sampling valve Open sampling valve A slowly When run independe...

Page 19: ...ling valve A Open sampling valve B slowly I O PSI Bar MPa PSI Bar MPa Close Open A B 7 Turn knob to pump B Press Start Turn up air regulator slowly until pump B starts 8 When side B is primed Stop and...

Page 20: ...50 psi 0 35 MPa 3 5 bar 2 Dispense fluid A a Close fluid shutoff valves and sampling valves A and B b Place a clean 1 quart 1000 cc container under sampling valve A I O PSI Bar MPa PSI Bar MPa B A B A...

Page 21: ...309535L 21 6 Compare fluid amounts in the containers they should be equal Repeat test if fluids are not equal If problem persists see Troubleshooting in Xtreme Mix Repair Manual 5 Close sampling valve...

Page 22: ...Turn knob to spray Press Start 4 Trigger gun into a pail and slowly increase air regula tor pressure until pump is running and clean material is dispensed A B Open Open Close Close ti2249a I O PSI Bar...

Page 23: ...n foil at typical pres sure setting flow rate and tip size until multiple change overs of each pump have occurred Trigger and de trigger at typical intervals for the application Do not overlap or cros...

Page 24: ...si 0 35 MPa 3 5 bar 2 Dispense fluid A a Close fluid shutoff valves and sampling valves A and B b Place a clean 1 quart 1000 cc container under sampling valve A I O PSI Bar MPa PSI Bar MPa B A B A 0 C...

Page 25: ...trigger lock 4 Before prolonged shutdown cap fluid outlets to keep solvent in the lines Fill pump A and B packing nuts with throat seal liquid TSL follow instructions in pump manual To display total...

Page 26: ...r Pump cavitating excessively Foot valve leak Air in lines caused by loose fitting or use of agitator Empty fluid reservoir s 07 Pump Error B 08 Sensor Code Error Always Software boot sensor values re...

Page 27: ...bar Fluid Flow GPM liter min 100 psi 7 MPa 7 bar 1 1 ratio 4 1 ratio 10 1 ratio 70 psi 483 kPa 4 8bar 1 1 ratio 4 1 ratio 10 1 ratio 40 psi 276 kPa 2 8 bar 1 1 ratio 4 1 ratio 10 1 ratio 34 345 31 31...

Page 28: ...io 4 1 ratio 10 1 ratio 70 psi 483 kPa 4 8bar 1 1 ratio 4 1 ratio 10 1 ratio 40 psi 276 kPa 2 8 bar 1 1 ratio 4 1 ratio 10 1 ratio Pressure psi MPa bar 34 345 31 310 28 276 24 241 21 207 17 172 14 138...

Page 29: ...4 1 ratio 10 1 ratio 70 psi 483 kPa 4 8bar 1 1 ratio 4 1 ratio 10 1 ratio 40 psi 276 kPa 2 8 bar 1 1 ratio 4 1 ratio 10 1 ratio Pressure psi MPa bar 34 345 31 310 28 276 24 241 21 207 17 172 14 138 1...

Page 30: ...4 5 70 psi 483 kPa 4 8bar 1 1 ratio 4 1 ratio 10 1 ratio 40 psi 276 kPa 2 8 bar 1 1 ratio 4 1 ratio 10 1 ratio Pressure psi MPa bar 34 345 31 310 28 276 24 241 21 207 17 172 14 138 10 103 7 69 3 4 34...

Page 31: ...MPa 35 bar Maximum air consumption at 100 psi 0 7 MPa 7 bar in cfm m3 min 45 1 110 3 1 56 1 125 3 5 68 1 155 4 4 80 1 180 5 1 Ambient temperature range Operating 32 130 F 0 54 C Storage 30 160 F 1 71...

Page 32: ...not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS...

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