Graco Xtreme Mix 233871 Installation & Parts Manual Download

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Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

309521J

Installation - Parts

Xtreme Mix

™

OEM

Plural Component Mixer, OEM Unit

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

See page 4 for model information, including maxi-
mum working pressure and approvals.

Summary of Contents for Xtreme Mix 233871

Page 1: ...ered to I S EN ISO 9001 309521J Installation Parts Xtreme Mix OEM Plural Component Mixer OEM Unit Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 4 for model information including maxi mum working pressure and approvals ...

Page 2: ...luid Manifold 12 Proper Lifting 15 Operation and Repair 15 Electrical Schematic 16 Pneumatic Schematic 18 Parts 20 Xtreme Mix Proportioner 20 Pneumatic Control 245803 22 User Interface 245804 24 Pump Air Manifold 245802 25 Metering Valve Manifold 245824 26 Sampling Valve 245143 26 Metering Valve 245846 27 Fluid Manifold 245833 28 Sensor 245825 29 Technical Data 30 Graco Standard Warranty 32 Graco ...

Page 3: ... cated hazard warnings pages 5 6 CAUTION A caution alerts you to possible equipment damage or destruction if you do not follow instructions A note indicates additional helpful information Manual Description 309535 Xtreme Mix Operation 309518 Xtreme Mix Repair 311762 Xtreme Displacement Pump 309347 King Air Motor or 309348 King Quiet Air Motor 312145 XTR Spray Gun 309524 VISCON HP Heater 309525 Hea...

Page 4: ...45 1 Quiet King 4500 31 310 233876 A 249279 56 1 Quiet King 5600 38 6 386 233877 A 249280 68 1 Quiet King 6800 46 9 469 233878 A 249281 80 1 Quiet King 7250 50 500 234024 A none Approved for Non hazardous Location 233879 A 249274 45 1 King 4500 31 310 233880 A 249275 56 1 King 5600 38 6 386 233881 A 249276 68 1 King 6800 46 9 469 233882 A 249277 80 1 King 7250 50 500 233883 A 249278 45 1 Quiet Kin...

Page 5: ...in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes and plastic drop cloths potential static arc Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Keep the work area free of debris including solvent rags and gasoline Ground equipment ...

Page 6: ... surfaces Do not kink or overbend hoses or use hoses to pull equipment To lift equipment follow instruction page 15 Comply with all applicable approval requirements and safety regulations Burn Hazard This equipment is used with heated fluid which can cause equipment surfaces to become very hot To avoid severe burns Do not touch hot fluid or equipment Allow equipment to cool completely before touch...

Page 7: ...ir regulator 4 Close fluid sampling and shutoff valves A and B 5 Disengage trigger lock I O SUPPLY AIR PRESSURE PLURAL COMPONENT PROPORTI ON ER A B Close Close Close Close I O PSI Bar MPa PSI Bar MPa 6 Hold a metal part of the gun firmly to a grounded metal pail Trigger gun to relieve pressure 7 Engage trigger lock 8 Place waste container under sampling valves then open valves A and B slowly to re...

Page 8: ...Assemble 8 309521J Assemble FIG 1 5 913 913 903 905 904 901 2 7 914 915 6 902 10 910 911 912 4 3 307 721 ...

Page 9: ... 4 Wire two sensors 7 to control box 18 pin connec tor Connect sensor A then sensor B wires in pairs sequentially black green black red black white to pins 2 13 See Electrical Schematic page 16 5 Connect 18 pin connector to main control board connector F FIG 2 If using feed pumps do not allow feed pressure to exceed 25 of spray pressure For accurate ratios pump lowers must be same size If installi...

Page 10: ... Metering Valve B OPEN K Sensor A Cable L Sensor B Cable 2 Pump 3 Pneumatic Control 6 Metering Valve Manifold 501 Pneumatic Valve 901 Air Filter 902 Ground Wire Assembly Ground manifold to true earth ground Ground by connecting ground wire from control box 3 to manifold 6 Ground by connecting ground wire from pumps 2 to manifold 6 1 2 3 A C D E F G H J K L 6 3 2 1 3 3 2 501 901 5 902 ...

Page 11: ... shown 4 Connect tubing C and D from solenoids to each pneumatic valve 501 5 Mount air supply filter 901 to cart stand and con nect air supply E to air manifold 5 air inlet WARNING Read warnings page 5 and follow instructions below Do not use air supply hose smaller than 3 4 19 mm ID Smaller hose could restrict air flow and cause alternator solenoids or Mac valves to mal function Check air supply ...

Page 12: ... 244683 Install sampling valves 918 into the metering valves 601 Install barb fitting 919 and tubing 920 into each sampling valve FIG 7 WARNING The user interface must be grounded Read warnings page 5 FIG 4 Cover back view 416 406 410 4 311 FIG 5 Control Box CAUTION Do not assemble static mixer directly to fluid manifold Install static mixer after first 50 ft 15 m of hose to ensure material is com...

Page 13: ...shers 914 and nuts 915 FIG 6 Control Box bottom To install remote fluid manifold order part no 15A898 All other parts referred to in the following procedure are parts you remove from the stan dard manifold and reuse or parts the installer must supply Maximum length of tubing is 36 914 mm Locate fluid manifold as close as possible OPEN CLOSE DOSING VALVES AIR MOTOR PILOT VALVES Top of Valve B Top o...

Page 14: ...e proportioner to the manifold causing unequal back pressure This will effect mix ratio accuracy To calculate pressure loss Pressure Loss 0 000273 x Q x V L D4 Q Flow GPM V Viscosity in centipoise L Length of pipe in feet D4 Pipe diameter to the 4th power Example If you need to pump 1 gpm of high solids paint 40 seconds in a Zahn 2 cup 100 cp 100 ft in a sys tem using 1 4 pipe Pressure Loss 0 0002...

Page 15: ...ee FIG 9 Carefully lift the Xtreme Mix unit make sure it balances evenly Operation and Repair For operating instructions including data collection see Xtreme Mix Operation manual For troubleshooting alarm information and repair instructions see Xtreme Mix Repair manual WARNING Follow instructions below to avoid dropping or swing ing unit or being struck by the cart handle which can cause serious i...

Page 16: ...3 4 5 6 7 J2 1 2 3 4 5 6 7 BL R BL BL R R 15VDC 6 2 6 2 BL R BL COM 3 4 3 1 5 1 5 4 1 2 3 J6 10 1 1 1 1 1 18 15 12 9 6 3 16 17 4 5 11 7 13 14 1 2 10 8 R W BL W BL R G BL G Key BL Black BR Brown BL GBlack with green BL RBlack with red BL WBlack with white G Green GNDGround R Red S Shield W White Jumper 15V Main Circuit Board 245705 Metering Valve A Metering Valve B Pump A Pump B Solenoids Sensor 24...

Page 17: ... 5 3 4 1 2 J2 3 4 2 1 1 GND 1 2 3 4 5 6 1 5 2 3 GND 2 3 2 1 Power Supply Barrier Board Power Supply Air Input Alarm 15A849 Alarm Alarm COM Front Panel Comport Pin Front View COM Port RS232 Connector Start Light Stop Start Stop Switch 15A851 Key Switch 15A852 Key Switch momentary Display Board 245706 301 304 ...

Page 18: ...3 8 tube 3 4 Air Filter Auto Drain 20 micron 3 4 Ball Valve bleed type Alternator Air Regulator 26 psi 79 kPa 1 8 bar Relief Valve To Pump B Pilot 3 way valve To Pump A Pilot 3 way valve 12 VDC Turbine Power Supply Solenoid Position 3 12 VDC Solenoid Position 4 12 VDC Solenoid Position 2 12 VDC Position 1 Solenoid Manifold Air Supply Air Exhaust A C l o s e 5 3 2 A O p e n B C l o s e 5 3 2 B O p ...

Page 19: ...Pneumatic Schematic 309521J 19 ...

Page 20: ...Parts 20 309521J Parts Xtreme Mix Proportioner 5 913 913 903 905 904 901 2 7 914 915 6 902 10 910 911 912 4 3 307 721 908 909 908 918 919 920 ...

Page 21: ...ts 2 3 245803 PNEUMATIC CONTROL page 22 1 4 245804 USER INTERFACE page 24 1 5 245802 PUMP AIR MANIFOLD 1 6 245824 METERING VALVE MANIFOLD page 26 1 7 245825 SENSOR page 29 2 9 246149 KIT includes 901 917 1 10 PLATE see table above 1 918 245143 SAMPLING VALVE parts page 26 2 919 116746 FITTING 1 8 npt x 1 4 6 4 mm tube see page 26 2 920 116750 TUBE nylon 5 in 12 7 cm see page 26 2 Ref No Part No De...

Page 22: ...tem 3 page 21 306 REF 316 313 304 317 312 Ref 304 303 301 311 315 306 m s t f c j g h f n a p k b 309 e 313 314 305 310 307 304 c d a e b f 320 321 302 TO SOLENOIDS 306r FROM TURBINE POWER TO PUMP POSITON SENSOR 310 MOTOR A MOTOR B A PUMP B PUMP ...

Page 23: ...ube 6 306d NIPPLE 1 4 npt 1 306e 115243 AIR REGULATOR 1 4 npt 1 306f 115841 ELBOW swivel 1 4 npt x 3 8 9 5 mm tube 3 306g 160701 ELBOW street 1 8 npt m x f 1 306h 108190 GAUGE 1 306j GASKET neoprene 1 306k GASKET neoprene 1 306n PLUG pipe 1 8 27 ptf 5 306p 114128 ELBOW 1 4 npt x 1 2 13 mm tube 1 306q 112512 WIRE FERRULE orange not shown 8 306r 117369 CONNECTOR 12 position 1 306s 150278 ADAPTER 1 4...

Page 24: ...on Qty 401 COVER 1 403 15A851 WIRE HARNESS start stop 1 404 15A801 GASKET 1 405 15C335 KNOB 1 406 15A850 WIRE HARNESS data port 1 407 15A852 WIRE HARNESS key switch 1 409 LABEL alarm code 1 410 245706 CIRCUIT BOARD 1 411 SCREW 4 40 2 412 15A856 DISPLAY PANEL 1 413 NUT 4 40 4 414 MOUNT 3 415 STRAP 3 416 15A854 WIRE HARNESS display 1 418 WASHER 4 419 107232 SET SCREW 1 Part No Languages 15B843 Chine...

Page 25: ...1 510 15A819 MANIFOLD BLOCK 1 511 160032 NIPPLE 3 4 npt 1 512 117346 SHUTOFF VALVE vented 1 513 117364 O RING nitrile 3 514 108849 SCREW 1 4 20 UNC 2 515 15B554 HOSE 3 4 npt 4 ft 1 2 m 2 516 100549 ELBOW 90 3 4 npt 2 517 165198 NIPPLE 1 4 x 3 8 npt 1 518 119644 FILTER 3 8 npt 5 micron 1 519 114316 ELBOW swivel 3 8 npt 1 520 114151 ELBOW swivel 1 8 npt x 5 32 4 mm tube 2 521 100721 PLUG 1 4 18 nptf...

Page 26: ...861 1 607 245833 FLUID MANIFOLD page 28 1 611 245860 SHUTOFF VALVE see manual 306861 1 Ref No Part No Description Qty 918a 245110 KNOB 1 918b 197681 HOUSING 1 918c 197332 SEAT 1 918d 107536 BALL carbide 1 918e 110082 RETAINING RING 1 918f 111457 O RING PTFE 2 918h 187060 GASKET 1 601 918c 607 606 A side 611 B side 918h 918g 918d 918f 918b 918e 918a 919 920 See page 21 for part no and description 9...

Page 27: ...22 VALVE CAP 1 623 PISTON 1 624 CYLINDER 1 625 15B545 PISTON ROD 1 626 15A834 TIE ROD 2 627 15A835 PACKING NUT 1 628 15A833 INLET HOUSING 1 629 180233 WARNING LABEL 1 630 245850 FLUID NEEDLE 1 631 111040 LOCKNUT nylon 5 16 UNC 3B 1 632 O RING nitrile 1 633 O RING nitrile 1 634 O RING nitrile 1 635 109141 SPRING 1 636 102040 LOCKNUT 1 4 UNC 2 637 V PACKING UHMWPE 6 638 189901 GLAND male 1 639 V PAC...

Page 28: ...1 Ref No Part No Description Qty 661 15A823 PLUG 2 662 107098 O RING PTFE 2 663 107313 O RING PTFE 2 664 SEAT 2 665 103341 O RING PTFE 5 666 BALL metallic 2 667 117333 SPRING 2 668 PLUG 3 8 npt 4 669 15A825 PIPE outlet 1 670 192977 PIPE center 1 671 HOUSING 1 674 111307 LOCKWASHER 2 675 116343 GROUND SCREW M5 x 0 8 2 676 159239 NIPPLE 3 8 x 1 2 npt 1 Ref No Part No Description Qty ...

Page 29: ...3500 BOARD 1 704 115925 SPACER 2 705 117331 CABLE 1 706 115917 SENSOR 1 707 110004 O RING PTFE 1 708 196289 CAP 1 709 116024 TAB TERMINAL 1 710 101855 SCREW 4 24 UNC 1 711 112546 SCREW 4 40 taptite 2 712 15A817 NUT 1 8 npt 1 713 117569 FITTING 3 8 npt x 5 16 conduit 2 714 154741 O RING buna n 1 715 245831 BRACKET 1 716 104765 PLUG 18 27 ptf 1 719 117586 LOCKNUT 3 8 18 npt 2 720 C20272 O RING fluor...

Page 30: ...0 3 1 56 1 125 3 5 68 1 155 4 4 80 1 180 5 1 Ambient temperature range Operating 32 130 F 0 54 C Storage 30 160 F 1 71 C Environmental Conditions Rating Indoor outdoor use Altitude up to 4000 meters Maximum relative humidity to 99 up to 54 C Pollution degree 11 Installation category 2 Sound pressure 98 dBA at 100 psi 0 7 MPa 7 bar Wetted parts Suction tubes aluminum Pumps carbon steel alloy steel ...

Page 31: ...Technical Data 309521J 31 ...

Page 32: ...or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall ...

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