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Summary of Contents for Series B

Page 1: ...VICE 6 Troubleshooting Chart 6 Disassembling the Pump 8 Disassembling the Air Motor and Plston Rods 6 Assembling the Air Motor and Piston Rods Assembling the Pump X Servicing the Air Control Valve 11 PUMP PARTS DRAWING 12 PUMP PARTS LIST 13 AIR CONTROL VALVE PARTS DRAWING AND LIST 14 PACKING AND CONVERSION KITS 16 HOW TO ORDER REPLACEMENT PARTS 16 ACCESSORIES 15 TECHNICAL DATA Back Cover MOUNTING ...

Page 2: ... hose is completely clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen the retain ing nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip or hose obstruction Spray Gun and Dispensing Valve Safety Devices Be sure all gun or dispensing valve safety devices are operating properly before each use Do not r...

Page 3: ...can be very dangerous If the hose develops a leak split or rupture due to any kind of wear damage or misuse the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage ALL FLUID HOSES MUST HAVE SPRING GUARDS ON BOTH ENDS The sorina auards helo orotect the hose from kinks or bends at or OS 6 the cou g which can result in hose rupture ...

Page 4: ...l a bleed type master air valve G upstream from the air filter for relieving pressure in the filter 611 regulator 591 and lubricator 56 WARNING A bleed type master air valve 56 is supplied with your system to relieve air trapped between this valve and the pump after the air regulator is shut off Trapped air can cause the pump to cycle unexpectedly which could result in serious bodily injury includ...

Page 5: ... flush the pump and the fluid lines check and service the lubricator regulator and filter according to the instructions supplied with them Open the bleed type master air valves Puma Start Up 1 2 3 4 5 Open the air regulator slowly Adjust it until the pump runs smoothly If you are using this pump to spray fluid trigger the gun to prime the hose Adjust the pump pressure just enough to completely ato...

Page 6: ...completely Now clear the tip or hose obstruction SYMPTOM 1 Pump will not prime PROBABLE CAUSE TEST PROCEDURE REMEDY Air is getting into the intake housing a Porous accumulator or poor a Tighten or replace seal on the accumulator accumulator threads b Defective o ring on intake b Replace o ring manifold cl Intake manifold not sealed c Tighten or add sealant to threads of intake manifold replace int...

Page 7: ... Air control valve mufflers 78 plugged g Air control valve 53 dirty or worn h Lack of lubrication il Dirty air passages f Check for slow air flow f Remove and clean at mufflers 78 mufflers 78 g Repair or replace air control valve 63 h Pump reacts slowly h Adjust lubricator il Check for sluggish air con il Clean air passages do not trol valve operation enlarge orifices empty air line filter 1 Pump ...

Page 8: ...ton at the full in position remove the piston seal 24 piston guide 23 and the pump housing 22 NOTE For ease of assembly the accumulator 37 and the intake fitting 83 should never be removed from the pump housing 22 unless specific repairs to the accumulator or the pump housing are required 13 Repeat steps 11 and 12 working on the opposite end of the pump 14 Remove the piston hex head bolt 44 using ...

Page 9: ...nd torque to lo 20 ft lb 13 5 27 0 N m The four remaining hex bolts are used to mount the filter lubricator regulator assembly in step 13 1 11 Install the valve stem 4i and rod seal 4h with the sealing lips down in the motor plate 20 Then in stall the pilot valve assembly 4 on the motor plate using the two machine screws 43 NOTE When installing the trigger valve assembly be sure the hose studs Me ...

Page 10: ...der of the piston guide 23 Install the guide into the counter bore of the pump housing so the larger beveled opening of the guide faces away from the pump housing Slide the pump housing with the guide and the seal onto the alignment studs 38 and up against the pump housing 221 Install the support bracket 28 and the hex nuts 45 with the lockwashers 46 on the alignment studs 38 Alter nately and prog...

Page 11: ... an ID of 0 549 in Do not switch them the pump will not run 7 Apply low strength adhesive thread sealant to only the tips of the spool stem 107 Remove the excess sealant 8 Thread one spool 106 onto the stem 1071 and in sert it in the center block 1101 Then thread the other spool 106 onto the stem 107 Apply oppos ing force with wrenches on the flats of the spools 106 and tighten until snug 9 Instal...

Page 12: ...m 3 4 0 87 ALTERNATE PROGRESSI TOM 10 20 LYEt VELY bTo I I a 30 ft I b 27 40 N m ALIGN SLOT IN GUIDE 97 WITH PIN IN HOUSING 30 I TsClf Fb 0 3 9 5 1 N ml Ref No 4 Includes items 4a 4i Ref No 21 29 Et 95 Models 218 060 231 019 B 218461 only hf NO 53 See Daw 14 for oafls 1 13 5 27 N rnI ...

Page 13: ...61 Et 2i8 62 SEAT valve check Model 231 019 PISTON fluid Models 218 060 Et 231 019 PISTON fluid Model 218 061 PISTON fluid Model 218 062 BOLT machine hex 5 16 18x l 1 2 SCREW machine lo 24 x l 2 BOLT hex SST l 2 20 x l l 4 REF PART NO NO DESCRIPTION QTY 45 100 321 NUT hex l 2 13 thd 46 100 018 WASHER lock l 2 2 179 840 loo 077 4iJ 101344 50 107 175 E 107 176 55 218 093 56 107 142 z 214848 100 l 19...

Page 14: ... ELBOW male mini barb PLUG pipe l 8 npt 2 2 ii 4 105 169 1 110 111 114 9oof I8 npt 115 116 107 183 181 464 107 185 l 107 186 179 862 179 866 l 107 187 179 868 l1 EE 107 163 100 403 SCREW machine socket head 10 24x2 1 2 8 GASKET polyurethane O RING nitrile rubber f O RING nitrile rubber 4 SPOOL differential 2 STEM spool O RING nitrile rubber CENTER BLOCK O RING nitrile rubber END BLOCK ELBOW male m...

Page 15: ... style pilot valve to the new style pilot valve See Manual 218 146 O ring Valve Housing 307 715 for parts GROUND WIRE 288 958 7 6 m 25 f t Ig TOOLS 179 881 Packing Nut Wrench INLET ADAPTERS 188 144 Bushing l l 4 l l l 2 npt m x 3 4 14 npt f 188 145 Nipple 314 14 npt m x l 1 4 11 1 2 npt f HOW TO ORDER REPLACEMENT PARTS SERVICE INFORMATION 1 To be sure you receive the correct replacement parts kit ...

Page 16: ...r materials not supplied by Grace This warranty is conditioned upon the prepaid return of the equipment claimed to be defective for examination by Grace to verify the claimed defect If the claimed defect is verified Grace will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not ...

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