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Graco SD 10 Series, Manual, Page: 23 / 54

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Graco SD 10 Series Manual Download Page 23

Troubleshooting

3A8626A

23

Troubleshooting

1. Follow 

Pressure Relief Procedure

, page 9, before 

checking or repairing the equipment.

2. Check all possible problems and causes before 

disassembling.

Problem

Cause

Solution

The reel does not retract

Worn or broken spring

Replace spool. See pages 24 - 25.

Oil leaking from hose reel swivel

Worn or damaged swivel seals

Replace swivel. See page 38 to 

determine the swivel needed. See 

Hose Reel Swivel Kit Manual for 

repair information.

Fluid delivery is slow

Pressure setting is too low

Increase pressure

Summary of Contents for SD 10 Series

Page 1: ...phere locations Model See page 3 for model information including maximum working pressure and approvals Related Manuals Important Safety Instructions Read all warnings and instructions in this manual...

Page 2: ...XN Model Hose Reels 20 Recycling and Disposal 22 End of Product Life 22 Troubleshooting 23 Repair 24 Replace Spool Single Pedestal SD Models 24 Replace Spool Dual Pedestal XD or XN Models 25 Replace t...

Page 3: ...m m 3 8 npsm f 3 8 50 SDL6D 20 Bare 300 2 1 21 Air Water 1 2 npsm m 1 2 npsm f 1 2 50 SDL23 10 Hose 300 2 1 21 Air Water 1 2 npsm m 3 8 npt m 3 8 35 SDL25 10 Hose 300 2 1 21 Air Water 1 2 npsm m 3 8 n...

Page 4: ...e 300 2 1 21 Air Water 1 2 npsm m 3 8 npsm f 3 8 50 XDL6D 20 Bare 300 2 1 21 Air Water 1 2 npsm m 1 2 npsm f 1 2 50 XDL25 10 Hose 300 2 1 21 Air Water 1 2 npsm m 3 8 npt m 3 8 50 XDL33 10 Hose 300 2 1...

Page 5: ...leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating...

Page 6: ...e sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away f...

Page 7: ...Air Supply Line C Air Filter D Air Regulator E Bleed type Master Air Valve required F Pump G Pump Grounding Wire required H Fluid Drain Valve required J Fluid Shutoff Valve K Fluid Line L Hose Inlet K...

Page 8: ...d the hose coupling or metal part of the meter firmly to the side of the waste container while flushing Required Components Be sure to have the following components before beginning installation Hose...

Page 9: ...ually then loosen completely After doing this the obstruction can be cleared Flush the Equipment Before installation of the dispense valve to the end of the hose flush the line with the fluid being di...

Page 10: ...Installation 10 3A8626A 2 Blow out the entire lubricant supply line with air FIG 3 3 Flush the fluid being dispensed through the equipment until the fluid runs clear FIG 4 FIG 3 FIG 4...

Page 11: ...oles on the top of the adapter bracket pre drilled to match the new XD Series Hose Reel base All Mountings NOTE Always use all four 4 large flat washers with four 4 bolts to mount the hose reel pedest...

Page 12: ...8 and FIG 26 1 Determine if the position of the roller guide arm a FIG 8 is in the desired installation position If it is not in the desired installation position skip to Step 2 The hose reel is fact...

Page 13: ...vent the reel from unintentionally becoming unlatched and spinning freely FIG 9 c Remove the nuts b from each side and rotate arm a to the desired position NOTE SD Model Reels have four 4 nuts and XD...

Page 14: ...isted in this manual come with a Hose Inlet Kit 6 Flush the hose following the instructions in Flush the Equipment page 9 7 Re position the hose stop if needed so that the hose extends far enough for...

Page 15: ...mly FIG 11 3 When installing permanent supply lines above the ceiling drill 1 5 in 38 mm diameter holes through the ceiling toward the inlet side of the reels 4 Follow Steps 5 through 9 Ceiling Instal...

Page 16: ...Model Reels only See FIG 11 page 15 Slide the hose reel onto the base plate 104 then install the hold down plate 101 washer 103 and cap screw 102 Tighten the screw firmly 4 If installing permanent sup...

Page 17: ...cap screw 102 Tighten the screw firmly FIG 13 c For mounting with kits 24A934 24A939 mount the channel 105 to the wall mount the base plate 104 to the channel 105 slide the hose reel onto the base pla...

Page 18: ...C FIG 9 3 Place a piece of tape on the side of the reel flange as a visual reference to count the number of revolutions FIG 14 105 Hose Length No of Spool Turns 35 ft 10 7 m 17 50 ft 15 2 m 21 65 ft 1...

Page 19: ...the hose 7 Install the hose stop C FIG 16 to the end of the hose If the hose has a warning tag F the hose stop should be installed on the same end of the hose as the warning tag NOTE If the hose is eq...

Page 20: ...o not completely remove the screw 2 Use a hex wrench to loosen the two screws B Do not completely remove the screws 3 Insert a 3 8 in square drive breaker bar into opening C on the spring adjustment p...

Page 21: ...tely remove the screws 3 Insert a 3 8 in square drive breaker bar into opening C on the spring adjustment plate D 4 While holding the breaker bar securely completely remove the two screws B 5 While fi...

Page 22: ...the product s useful life dismantle and recycle it in a responsible manner Perform the Pressure Relief Procedure page 9 Drain and dispose of fluids according to applicable regulations Refer to the ma...

Page 23: ...before disassembling Problem Cause Solution The reel does not retract Worn or broken spring Replace spool See pages 24 25 Oil leaking from hose reel swivel Worn or damaged swivel seals Replace swivel...

Page 24: ...102 washer 103 and the hold down plate 101 4 Slide the hose reel out of the base plate 104 FIG 18 5 Completely remove the hose from the swivel assembly 6 contains 6a 6b and 6c and set it aside for re...

Page 25: ...age 9 16 Set the spring tension following the Adjust Spring Tension instructions page 20 Replace Spool Dual Pedestal XD or XN Models A complete list of replacement Kits is available on page 38 Use all...

Page 26: ...base 24 assembly over the spool Adjust as needed to align the parts NOTE Re attaching the guide arm 30 and pedestal base 24 assembly is easier when the spool 5 is supported and level Placing 1 in 25 m...

Page 27: ...o the reel flange to prevent the reel from unintentionally becoming unlatched and spinning freely FIG 24 4 Remove the hose stop from the hose end and put all of the parts in a secure place for re inst...

Page 28: ...hose stop and hand tighten the nuts to hold the hose stop in place FIG 25 8 Run the end of the hose B through the hose guide G and then through the hole E in the reel FIG 26 9 Attach the hose end B to...

Page 29: ...Notes 3A8626A 29 Notes...

Page 30: ...Parts 30 3A8626A Parts SD Models 6 6b 33 34 5j 6a 5g 5a 33 30 26d 26a 26b 26c 17 15 24 25 5f 13 16 18 6c 6b shown attached to Swivel shaft 6c...

Page 31: ...ARM guide Red Models SDL23 SDL25 SDL33 SDM33 SDM3B 15V143 ARM guide White Models SDL23 SDL25 SDL33 SDM33 SDM3B 15V144 ARM guide Black Models SDL23 SDL25 SDL33 SDM33 SDM3B 15V157 ARM guide Metallic Blu...

Page 32: ...Parts 32 3A8626A XD Models 33a 48 40 18 19 32 14 5j 17 29 2 5h 26 27 5e 33d 28 33c 33b 30 5k 34 37 38 39 6a 11 Water Reel or Oil Reel 6 2 32 27 11 6c...

Page 33: ...included on XN models 15X939 ARM guide dual Yellow Models XDL25 XDL33 XDM33 XDM3B not included on XN models 18F248 ARM guide dual Black Models XDL25 XDL33 XDM33 XDM3B not included on XN models 15V163...

Page 34: ...ge 38 Replacement safety labels tags and cards are available at no cost A complete list of all available kits begins on page 38 37 BUSHING pawl 1 38 PAWL ratchet 1 39 BOLT M10 x 1 5 x 25 lg 1 40 SPRIN...

Page 35: ...Notes 3A8626A 35 Notes...

Page 36: ...Notes 36 3A8626A XN Models 6 28 26 24 6a 14 18 5k 5e 17 19 5h 5j 11 27 37 38 39 40 48 27 2 34 6c...

Page 37: ...el XD A W 1 2 1 133509 KIT swivel XD A W 3 8 1 6a 155470 FITTING swivel 90 XNL65D and XNM65D 6a 161037 FITTING swivel 90 XNL56D 1 6c SHAFT swivel 1 11 186580 NUT hex 1 2 in 14 npsm Models XNL56D XNL65...

Page 38: ...2 35 18F135 133504 SDM6D SD20 Oil 1 2 50 18F141 133504 SDM33 SD10 Oil 1 2 35 18F135 133504 SDM65 SD20 Oil 1 2 50 18F141 133504 SDM6H SD Truck 20 Oil 1 2 50 18F141 133504 XDL2D XD10 Air Water 3 8 50 15...

Page 39: ...ies XD XD Series XN XN Series The 3rd character in the model number determines the reel pressure category FIG 27 L Low Pressure M Medium Pressure The 6th character in the model number determines the c...

Page 40: ...iption Qty SCREW M8 x 1 25 X 20 2 PAWL ratchet 1 SPRING ratchet pawl 1 SCREW M10 x 1 50 x 25 1 BUSHING 1 NUT M8 x 1 25 4 SCREW M8 x 1 50 x 40 1 NUT M10 x 1 50 1 Description Qty ARM hose guide 1 BASE r...

Page 41: ...1 FITTING union adapter 90 1 1 2 NPT Inlet 218549 HOSE coupled 24 in 1 FITTING swivel union 90 1 Description Qty BASE adapter 1 SCREWS 3 8 in 16 x 3 4 in 4 Description Qty BRACKET hose guide 1 PIN rol...

Page 42: ...to top of bolts Measurement taken from edge of spool to front of arm Pressure Size A B C D E F G Low 10 3 5 in 89 mm 7 5 in 191 mm 4 7 in 119 mm 9 0 in 229 mm 19 5 in 495 mm 7 0 in 178 mm 17 1 in 434...

Page 43: ...top of bolts Measurement taken from edge of spool to front of arm Pressure Size A B C D E F G Low 10 6 5 in 165 mm 7 5 in 191 mm 7 7 in 196 mm 9 0 in 229 mm 18 5 in 470 mm 7 7 in 196 mm 18 0 in 457 mm...

Page 44: ...44 3A8626A XN Models Measurement taken from center to center of bolt slot holes Pressure Size A B C D E G Low 20 6 5 in 165 mm 7 5 in 191 mm 7 7 in 196 mm 9 0 in 229 mm 18 2 in 462 mm 20 0 in 508 mm...

Page 45: ...Dimensions 3A8626A 45 Mounting Channel Dimensions Side dimension for all kits page 50 1 Reel Base Included in Kits 24A934 203521 2 Reel Base Included in Kits 24A935 203522...

Page 46: ...Dimensions 46 3A8626A 3 Reel Base Included in Kits 24A936 203523 4 Reel Base Included in Kits 24A937 203524...

Page 47: ...Dimensions 3A8626A 47 5 Reel Base Included in Kits 24A938 203525 6 Reel Base Included in Kits 24A939 203526...

Page 48: ...Dimensions 48 3A8626A 1 Reel Base Included in Kits 24A219 2 Reel Base Included in Kit 24A220...

Page 49: ...Dimensions 3A8626A 49 3 Reel Base Included in Kits 24A221 XD XDXXXX Models 6 Reel Base Included in Kits 24A222 XD XDXXXX Models...

Page 50: ...Dimensions 50 3A8626A Side Dimension All Models...

Page 51: ...male Swivel outlet size 1 2 npsm f Hose outlet size 1 2 npt male Operating temperature range 20 190 F 29 88 C Wetted parts Bare Hose Reel only Zinc plated steel anodized aluminum Nitrile rubber Dry We...

Page 52: ...California Proposition 65 52 3A8626A California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov...

Page 53: ...ED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set f...

Page 54: ...s Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2021 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Re...

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