Service
26
310622ZAL
3A/Overmolded Diaphragm Repair
NOTE: If your pump uses standard diaphragms, see
page 23.
Tools Required
•
Torque wrench
•
19 mm open end wrench
•
O-ring pick
•
Lithium-base grease
Disassembly
1.
Follow the Pressure Relief Procedure, page 13.
2.
Remove the manifolds and disassemble the ball
check valves as explained on page 21.
3.
Remove the clamps (135) holding the fluid covers
(234) to the air covers (120). Pull the fluid covers
(234) off the pump. See F
IG
. 21.
4.
Once the fluid covers are removed, the diaphragm
on the side of the pump which was last pressurized
with air will be separated from the center section/air
cover. This allows you to grip the diaphragms.
5.
Diaphragms are assembled handtight. To loosen,
grip both diaphragms securely around the outer
edge and rotate counterclockwise. One diaphragm
assembly will come free and the other will remain
attached to the shaft. Remove the freed diaphragm
(446) and air side plate (445).
6.
Pull the opposite diaphragm assembly and shaft
(121) out of the center housing (101). Hold the shaft
flats with a 19 mm open end wrench and remove the
diaphragm and air side plate from the shaft.
7.
Inspect the diaphragm shaft (121) for wear or
scratches. If it is damaged, inspect the bearings
(117) in place. If the bearings are damaged, refer to
page 28.
8.
Reach into the center housing (101) with an o-ring
pick and hook the u-cup packings (110), then pull
them out of the housing. This can be done with the
bearings (117) in place.
9.
Clean all parts and inspect for wear or damage.
Replace parts as needed.
F
IG
. 21
121
445
TI12434a
446
135
234
120
Summary of Contents for SaniForce 1590 3A
Page 5: ...Models 310622ZAL 5...
