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Instructions – Parts List

GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441

Copyright 1993, Graco Inc. is registered to I.S. EN ISO 9001

321 MM (12.625 IN.)

Premier

 Air Motor

100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

Part No. 222800, Series C

Standard Motor

United States Patent Nos. 5,189,943; Des. 345,138; 2,032,617; 5,363,739
Taiwan Patent No. 050264
Canada Patent No. D75390
Korea Patent No. 152224

Other US and Foreign Patents Pending

308213S

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

See page 2 for Table of Contents.

06818C

Parts

Summary of Contents for Premier 222800

Page 1: ...um Air Input Pressure Part No 222800 Series C Standard Motor United States Patent Nos 5 189 943 Des 345 138 2 032 617 5 363 739 Taiwan Patent No 050264 Canada Patent No D75390 Korea Patent No 152224 O...

Page 2: ...rts 8 Check Chart 8 Service 9 Pressure Relief Procedure 9 Required Service Tools 9 Air Motor Shroud 10 Air Valve Replacement 10 Air Valve Service 12 Subplate and Rocker Assemblies 16 Piston and Piston...

Page 3: ...equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component Refer to the Technical Data on page 26 for the max...

Page 4: ...e the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 9 whenever you are instructed to relieve pres sure...

Page 5: ...ent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off...

Page 6: ...se and gun Triggering the gun to relieve pressure may not be sufficient Mounting Accessories Mount the motor to suit the type of installation planned Motor dimensions and the mounting hole layout are...

Page 7: ...Y Z 0864 2 Air and fluid hoses use only electrically conductive hoses 3 Air compressor follow manufacturer s recommen dations 4 Spray gun ground through connection to a prop erly grounded fluid hose a...

Page 8: ...stening or feeling for escaping air or squirting a small amount of oil around the suspected leak The oil will bubble if air is leaking Refer to the sections noted in the Check Chart for detailed servi...

Page 9: ...ounded metal pail and trigger the gun valve to relieve pressure 6 Lock the gun valve trigger safety 7 Open the drain valve required in your system and or pump bleeder valve having a container ready to...

Page 10: ...If the displacement pump was removed reconnect it as explained in your separate pump manual 5 Reconnect the air supply and the ground wire Air Valve Replacement NOTE Service the air valve every 3 mill...

Page 11: ...Air Valve Repair Kit 222959 which may be purchased separately Grease ends of trip rod 3 3 106 02301 4 Install the seals 27 in the grooves of the slide plates G with the curved sides facing out 27 G 4...

Page 12: ...e the socket screws 104 holding the two slide plates 124 to the valve housing 101 Lift the slide plates off the housing being careful not to scratch the polished surfaces Clean the slide plate surface...

Page 13: ...to scratch the trip rods 106 See Fig 8 b Disassemble the trip rod assembly Inspect the press fit bearings 129 in place in the spring guides 108 Clean and inspect all parts 13 Inspect the two detent pl...

Page 14: ...down on the plunger guide to seat the roller 115 in the plunger Make sure the plunger tabs lock in the windows See Fig 6 Repeat for the other detent assembly Fig 6 02249 115 114 113 9 Insert the dete...

Page 15: ...Air Valve Repair Kit 222959 which may be purchased separately These parts are included in Trip Rod Kit 222981 which may be purchased separately The kit also includes the assembled trip rod n These par...

Page 16: ...ket 24 Inspect these parts for wear or damage 10 Remove the two screws 42 the top rod fitting 20 and the push rod 19 from the motor cap 2 Using an o ring pick pull out the seal 21 Inspect these parts...

Page 17: ...12 NSm 90 110 in lb 6 Apply sealant Lips must face into motor cap 2 7 8 Grease the end of push rods 19 19 20 21 42 29 30 31 24 62 32 33 32 44 46 43 47 45 Torque to 24 27 NSm 18 20 ft lb 8 2 5 1 1 1 1...

Page 18: ...or dam age 11 Check the inner surface of the cylinder 1 for scoring or other damage Reassembly 1 Lubricate the ID of the cylinder 1 using a rag soaked in grease See Fig 10 2 Lubricate the seals and o...

Page 19: ...7 NSm 55 65 in lb 6 Apply sealant Lips must face up toward cylinder 1 7 Lubricate inside diameter with rag soaked in grease 12 2 10 5 9 1 11 8 6 7 5 M R F 1 1 1 1 1 3 6 7 9 Torque to 318 349 NSm 234...

Page 20: ...20 308213 Notes...

Page 21: ...unc 2A 3 22 114356 SWIVEL air inlet 90_ 1 in npt f x 1 in npsm f 1 35 191989 BRACKET support 1 48 104582 WASHER grounding 1 49 104029 LUG grounding 1 50 190072 GASKET polyethylene 6 51 108788 WASHER f...

Page 22: ...22 308213 Parts NOTE Some parts of this assembly are listed and pictured on page 21 01345B 12 2 19 20 21 10 5 9 1 29 23 27 n 26 n 28 25 44 46 30 31 24 43 62 32 47 41 42 33 32 46 45 11 8 6 7 62...

Page 23: ...n 184377 GASKET cork rubber 1 27 n 184467 SEAL buna N 2 28 109490 SCREW cap socket hd M8 x 1 25 50 mm 1 97 in long 6 29 184359 ARM rocker 2 30 110036 STUD 2 31 184607 SLEEVE rocker arm 2 32 184360 BE...

Page 24: ...08213 Parts Part No 222799 Air Valve Series A 01346 104 103 102 101 102 103 104 106 108 109 110 n115 n117 105 108 107 106 n114 n112 n113 124 104 120 n121 111 n123 122 129 129 104 119 104 104 128 128 1...

Page 25: ...276064 GUIDE plunger acetal 2 114n 184370 PLUNGER 2 115n 184619 ROLLER detent 2 117n 184369 PIN roller 2 119 184363 BLOCK slide 2 120 109514 O RING urethane 2 121n 109513 ROLLER bearing 4 122 276068...

Page 26: ...ure range 07 0 7 MPa 0 7 7 bar 10 100 psi Maximum recommended speed 50 cycles per min Operating temperature 12 8 to 65 6_C 55 to 150_F Air motor piston effective area 800 cm 124 in Air motor piston di...

Page 27: ...17 3 in 424 5 mm 16 7 in 67 5 mm 2 7 in 135 0 mm 5 3 in 50 7 mm 2 0 in 101 5 mm 4 0 in 116 9 mm 4 6 in 87 9 mm 3 5 in 1 in npsm f Air Inlet Three M16 x 2 0 Holes Side View Top View Bottom View 38 3 m...

Page 28: ...buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential lo...

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