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Graco LineLazer V 200MMA, Operation - Repair - Parts

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Graco LineLazer V 200MMA Operation - Repair - Parts Download Page 85

Parts List - Engine & Compressor

3A9099A Operation, Repair, Parts

85

Parts List - Engine & Compressor

Ref. Part

Description

Qty.

1

25R108

COMPRESSOR, oil

1

1a†

19B286

KIT, collar, shaft, 

Includes 1b, 1d, 1e, 

and 23

1

1b

◆

25R109

COLLAR, shaft

1

1c†

25R114

BREATHER, oil

1

1d

◆

25R110

SET SCREW, M5x8

1

1e

◆

25R111

SET SCREW, M8x10

2

2

25P605

KEY, square, 3/16 x 1.34

1

3

25P599

BRACKET, air tank

1

4

25P600

BRACKET, compressor straight

1

5

25P602

COUPLER, mounting plate

1

6

124490

FITTING, tee, street

1

7

113769

VALVE, safety

1

8

164672

ADAPTER

1

9

17N821

BOLT, carriage

4

10

100527

WASHER, flat

4

11

111040

NUT, lock, insert, nylock, 5/16

4

12

25P598

GUARD, compressor

1

13

▲

15H108

LABEL, safety, warning, pinch

2

14

108296

SCREW, mach, hex wash hd

3

15

100016

WASHER, lock

3

16

110755

WASHER, flt, 1/4 in.

3

20

111193

SCREW, cap flange hd

4

21

111192

SCREW, cap flange hd

2

25

25R330

GASKET, adhesive, compression

1

26

260212

SCREW, hex, washer hd, thd form

2

27

108851

WASHER, plain

8

28

15E888

DAMPENER, motor mount

4

29

113664

SCREW, cap, hex hd

4

30

111040

NUT, lock, insert, nylock, 5/16

2

31

111194

SCREW, cap, flang hd

2

36

111194

SCREW, cap flange hd

2

44

116080

ENGINE

1

25P296

ENGINE, gas, 6.5HP, Honda, China

1

47

110838

NUT, lock

4

66†

25R115

FILTER, air, compressor

1

71

108842

SCREW, cap, hex hd

1

74

117632

KEY, square, 3/16x1.25

1

112

102040

NUT, lock, hex

1

117

▲

194126

LABEL, warning

1

136

116969

NUT, lock

2

196

114956

TERMINAL, wire tap, insulated

1

231

16U205

PULLEY, fan

1

232

119433

BELT

1

233

120087

SCREW, set, 1/4 x 1/2 

2

234

25A255

SHAFT, flexible, hydraulic control

1

235

112303

SCREW, set, socket w/ patch

3

236

15C958

GUARD, pressure control

1

237

112166

SCREW, cap, sch

7

239

15C364

HOSE, hydraulic, return

2

240

15K440

LABEL, brand, GH EH cooling

1

243

15B314

SLEEVE, motor shaft

1

244

15E758

PULLEY, 5.50 in.

1

245

112717

WASHER

1

246

100002

SCREW, set, sch

1

247

100023

WASHER, flat

4

248

288261

RAIL, belt guard, assy

1

249

288734

GUARD, belt (includes 136, 250, 254, 

255)

1

250

119434

SCREW, shoulder, skt hd

1

251

802277

SCREW, machine

2

252

100527

WASHER, plain

2

253

15D862

NUT, hand

2

254

117284

GRILL, fan, guard

1

255

115477

SCREW, mach, torx pan hd

4

256

▲

16M768 LABEL, warning, iso, pinch hazard

2

257

17H689 LABEL, brand, LLV 200HS, shroud

1

275

120981

SCREW, mach, hex washer hd

2

332

16T939

HOSE, coupled

1

333

126833

SCREW, shoulder, socket head

2

336

16U273 HOSE, pneumatic

3

337

112958

NUT, hex, flanged, 3/8-16

2

339

120376

KEY, square .188

1

345

17Y644

TANK, pressure, MMA

1

357

16U274 HOSE, pneumatic

1

369

115287

FITTING, Y tube

1

371

17C065 TUBE, air, 1/4 OD

3

375

190010

TUBE

2

445

16F366

FITTING, 1/4 ptc to 1/4 ptc, fda

2

413

119426

SCREW, mach, hex washer hd

8

414

107188

PACKING, o-ring

4

415

287179

KIT, repair, pump (includes 235, 414, 

419, 429, 480)

1

416

246167

KIT, repair, case drain

1

417

110792

FITTING, elbow, male, 90°

1

418

246173

KIT, repair, oil filter

1

419

156401

PACKING, o-ring

1

420

116829

FITTING, elbow, hydraulic

1

421

100084

BALL, metallic

1

422

116967

SPRING, compression

1

423

240997

CONDUCTOR, ground

1

424

120726

CAP, breather, filler

1

425

198841

RETAINER, ball, pressure bypass

1

426

15M057 COVER, reservoir, 200HS

1

427

15E587

TUBE, suction

1

428

15E476

BRACKET, retainer, motor

1

429

117471

SCREW, mach, hex flat head

4

430

116919

FILTER, screen, suction

1

431

120604

GASKET, reservoir

1

432

15J513

TANK, reservoir

1

433

101754

PLUG, pipe, 3/8 nptf

1

434

126061

FITTING, #8 JIC tee, swivel

1

445

16F366

FITTING, 1/4 ptc to 1/4 ptc

2

▲

 Replacement safety labels, tags, and cards are available at no 

cost.

* 

Included in set 16R963

◆

 

Parts included in set 19B286

† 

Parts included in set 25R108

Ref. Part

Description

Qty.

Summary of Contents for LineLazer V 200MMA

Page 1: ...tructions Important Medical Information Read the medical alert card provided with the gun It contains injection injury treatment information for a doctor Keep it with you when operating the equipment Related Manuals 309277 Pump 3A3428 Auto Layout Applications Methods 332230 Pressurized Bead System Honda Engine manual Model HP Reflective 1 Auto Gun 1 PBS Tank HP Reflective 2 Auto Guns 1 PBS Tank 17...

Page 2: ...ect the Piston Safety Lock 52 Remove Reinstall Gun Fluid Manifold 53 Clean Gun Fluid Manifold 53 Clean Passages 54 Clean Muffler 54 Remove and clean Muffler with acetone 54 Inspect the Piston 54 Inspect the Air Valve 55 Disassemble Front End of Fusion MMA PC Gun 56 Reassemble Front End of Fusion MMA PC Gun 56 Maintenance LineLazer V 200MMA 1 1 57 Recycling and Disposal 58 Rechargeable Battery Disp...

Page 3: ...ounded surface and connect the grounding wire and clamp to a metal post try the following to help reduce the risk of static build up Stand on a true grounded surface when spraying such as grass Try wearing a different type of shoes Grounding Wire and Clamp Required Type of Flushing or Cleaning Material FLAMMABLE This type of material contains flammable solvents such as xylene toluene naphtha MEK l...

Page 4: ...se pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immed...

Page 5: ... only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in p...

Page 6: ...acturer BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment BATTERY HAZARD Lead acid batteries produce explosive gases and contain sulfuric acid that can cause severe burns To avoid sparks and injury when handling or working with a lead acid battery Read and follow the battery manufacturer s warnings ...

Page 7: ... Never allow beams to be aimed toward traffic vehicles or heavy equipment Even when not damaging at long distances the high brightness of lasers can distract or disrupt vehicle operations Never point a laser at an aircraft or law enforcement personnel This is considered a felony in most locations with the possibility of jail time heavy fines or both Do not disassemble laser product Return to facto...

Page 8: ...5329 4 10 LL5331 4 10 LL5333 4 10 LL5335 4 10 LL5355 4 10 LL5423 6 15 LL5425 6 15 LL5427 6 15 LL5429 6 15 LL5431 6 15 LL5435 6 15 LL5625 12 30 LL5627 12 30 LL5629 12 30 LL5631 12 30 LL5635 12 30 LL5639 12 30 ti27606a ti27606a in cm ti27505a in cm ti27506a in cm ti27507a in cm ti27508a ti27509a ti27510a ti27605a ...

Page 9: ...Spray Valve 4 Filter Manifold 5 Piston Safety Lock 6 Engine Controls 7 Drain and Siphon Tubes 8 Pump ON OFF Valve 9 Pressure Control 10 Turn Control 11 Engine STOP 12 12 Volt Battery 13 Gun Actuator 14 Layout Laser 15 Engine Kill Switch 16 Identification Label 17 A Side Fluid Pump 18 B Side Fluid Pump 19 Purge Air Valve 20 Proportioning Valve ...

Page 10: ...upler 5 Muffler 6 Fluid Housing 7 Grease Fitting under cap 8 Handle 9 Jack Screw Holder Optional Air Inlet 10 Cleanoff Air Valve 11 Piston Safety Lock 12 Gun Fluid Manifold 13 Mix Chamber 14 Optional Fluid Inlets A side shown 15 Lock Ring 16 Fluid Inlet Swivels A side shown 17 Trigger 18 Front Retaining Ring 19 Jack Screw 20 PC Fluid Cartridge 21 Tip Guard 22 Spray Tip 23 Divider Tool 24 Grease To...

Page 11: ...ton Safety Lock push knob in and turn counterclockwise until it pops out There will be a gap between knob and gun body Loss of Air Pressure In event of loss of air pressure gun will continue to spray To shut off gun do one of the following Engage the Piston Safety Lock page 11 Close Fluid Valves A and B High pressure fluid from dispensing devises can pierce skin To help prevent serious injury from...

Page 12: ... 18c allowing fluid to flow through mix chamber nozzle N Key NOTE Flow paths are not shown to scale Gun Detriggered Air Purging Mix chamber 13 moves forward shutting off fluid flow Impingement ports IP open to air chamber AC allowing purge air to flow through mix chamber nozzle N Key NOTE Flow paths are not shown to scale Purge Air Fluid Cleanoff Air Grease 13 IP 10 N 18c Purge Air Fluid Cleanoff ...

Page 13: ...bined hose length to ensure grounding continuity Spray gun Grounded through connection to a properly grounded fluid hose and pump Pails Flammable materials follow local codes and regulations Use only conductive metal pails placed on a grounded surface such as concrete Do not place pail on a non conductive surface such as paper or cardboard which interrupts grounding continuity Always ground a meta...

Page 14: ...re has not been fully relieved a Repeat Pressure Relief Procedure steps 1 6 b Remove the Spray Tip Adapter VERY SLOWLY c Clear the obstruction in the Spray Tip Adapter 3 and reinstall Clear Spray Tip Clogs 1 Release trigger Engage Piston Safety Lock Rotate Spray Tip 22 Disengage Piston Safety Lock and trigger gun to clear the clog 2 Engage Piston Safety Lock return Spray Tip 22 to original positio...

Page 15: ... Housing 6 Insert keyed end of the Mix Chamber into the socket on the Handle 8 NOTE The slot on the mix chamber should be facing downward 2 Engage the Piston Safety Lock 11 See Piston Safety Lock page 11 3 Install the PC Fluid Cartridge 20 a Align the cartridge so it slides over the Mix Chamber 13 until the side seals engage the ramp b Press the PC Fluid Cartridge 20 onto the Mix Chamber 13 The fl...

Page 16: ...ocedure page 14 2 Fill throat packing nut with Throat Seal Liquid TSL to decrease packing wear 3 Check engine oil level and add oil if necessary See Honda engine manual 4 Fill fuel tank 5 Set A and B side Pump ON OFF Valves to OFF Set proportioning valve to non proportioning 6 If removed install strainers on both A and B suction tubes To prevent bodily injury or damage to the fluid o ring from spl...

Page 17: ...valve to open b Move choke to closed c Set throttle to fast d Set engine switch to ON e Pull starter cord 9 After engine starts move choke to open 10 Set throttle to desired setting 11 Digital Display is functional after engine starts 12 Mix BPO catalyst with component B per manufacturer s recommendation 13 Place siphon tube in component B pail and drain tube in separate waste pail ti28015a ti2761...

Page 18: ...y 17 Return drain line to component B pail 18 Engage Piston Safety Lock 19 Open B side Fluid Valve about three full turns 20 Disengage Piston Safety Lock 21 Hold gun against a grounded metal flushing pail Trigger gun and increase fluid pressure slowly until pump runs smoothly ti28017a ti28016a 15s High pressure spray is able to inject toxins into the body and cause serious bodily injury Do not sto...

Page 19: ...e 14 25 Close B side Fluid Valve on gun and repeat step 14 23 for pump A with component A material 26 Engage Piston Safety Lock Use end of SwitchTip to press OneSeal into tip guard with curve matching tip bore 27 Insert SwitchTip in tip bore and firmly thread assembly onto gun 28 Open both A and B Fluid Valves 29 Disengage Piston Safety Lock 30 Turn both A and B Pump ON OFF Valves to ON 31 Turn pr...

Page 20: ...onality and prevents hardened material in gun components PURGE AIR OFF ON Cross contamination can result in cured material in fluid lines which could cause serious injury or damage equipment To prevent cross contamination Never interchange component A and component B wetted parts Never use solvent on one side if it has been contaminated from the other side NOTICE Changing the material types used i...

Page 21: ...orward reverse left right See Gun Positions Chart page 23 for examples NOTE When striping above a curb the mounting clamp can be rotated for clearance Manual Guns Selection 4 Connect gun cables to left or right gun selector plates a One gun Disconnect one gun selector plate from trigger b Both guns simultaneously Adjust both gun selector plates to the same position ti28129a 1 2 ti27780a ti27781a t...

Page 22: ... gun selector buttons to determine which guns are active Each gun selector has 3 settings continuous line OFF and programmed line pattern 2 Use the gun trigger control to actuate guns 4 Examples 1s ti27784a ti27881a ti27785a Gun 1 Gun 2 Gun 1 Gun 2 Gun 1 Gun 2 Gun 1 Gun 2 ...

Page 23: ...tion Repair Parts 23 Gun Positions Chart 1 One line 2 One line up to 24 in 61cm wide 3 Two lines 4 One line or two lines to spray around obstacles 5 One gun curb 6 Two gun curb 7 Two lines or one line up to 24 in 61 cm wide ...

Page 24: ...ses out from gun arm mounting slot 3 Slide gun arm assembly into desired gun arm mounting slot 4 Tighten gun arm knob into gun arm mounting slot Change Gun Position Left and Right Removal 1 Loosen vertical gun arm knob on gun arm mounting bar and remove 2 Extend mounting bar on opposite side of the machine ti27796a ti27797a NOTICE Make sure all hoses cables and wires are properly routed through br...

Page 25: ...ine Manually pull the trigger Spray icon should appear simultaneously with start of fluid spray No fluid spray 2 Turn screw in handle clockwise if spray icon appears before fluid spray starts No spray icon 3 Turn screw in handle counterclockwise if fluid spray starts before spray icon appears 4 Continue adjusting screw in handle until timing of spray icon and fluid spray are synchronized HP Auto S...

Page 26: ...n Cable Auto Gun The HP Auto Series can be equipped with two Gun Actuators Each Gun Actuator is capable of operating one cable 1 Select cable end with adjuster 2 Install exposed cable through cable bracket slot 3 Insert plastic cable retainer into cable bracket hole 4 Install cable end onto trigger plate pin and install clip 5 Route cable around unit and up through cable holes behind hose mount 6 ...

Page 27: ...aster wheel perform the following steps 1 Loosen bolt on the front wheel bracket 2 If striper arcs to the right loosen left set screw and tighten right set screw for fine tune adjustment 3 If striper arcs to the left loosen right set screw and tighten left set screw 4 Roll the striper Repeat steps 2 and 3 until striper rolls straight Tighten bolt on wheel alignment plate to lock the new wheel sett...

Page 28: ...h laser to desired location on the gun arm 4 Route wires from the switch to the Battery and con nect to the and terminals 5 Connect the switch leads to the wire harness 6 Reattach battery cover 7 Turn on laser and position dot underneath gun head To avoid injury never look firectly in to laser beam ti27886a ti27815a ti27816a ti27818a ti27888a ...

Page 29: ...portioning Valve to non proportioning 5 Place B side siphon tube set in grounded metal pail partially filled with acetone Attach ground wire to true earth ground 6 Set B side Pump Valve to ON pump is now active 7 Increase Pressure Control enough to start pump Pump is flushed when solvent flows from drain tube 8 Turn pressure down turn Prime Valve to spray 9 Return drain line to component B pail 10...

Page 30: ...se manifold see Table 1 Nozzle Drill Bit Sizes page 47 18 Disassemble Front End of Fusion MMA PC Gun page 56 step 3 19 Maintenance LineLazer V 200MMA 1 1 page 57 steps 6 8 place in acetone 20 Lubricate o rings see Clean Muffler page 54 21 Maintenance LineLazer V 200MMA 1 1 page 57 step 5 place in acetone with tips and Spray Tip Adapter 22 Lubricate o rings see Clean Muffler page 54 23 Inspect the ...

Page 31: ...ir carries grease mist through air chamber AC impingement ports IP and out mix chamber nozzle N coating all surfaces Use Graco 117773 Grease see page 90 NOTE Flow paths are not shown to scale for clarity See Parts List pages 74 75 for part numbers and reference locations Key 4 Remove Grease Fitting cap 37 Using grease gun dispense grease into fitting 25 until grease mist sprays from mix chamber no...

Page 32: ...LineLazer V LiveLook Display 32 3A9099A Operation Repair Parts LineLazer V LiveLook Display HP Auto Series 38 39 ...

Page 33: ...ge can be changed later Units Press to enter settings and then again to enter units Select appropriate units of measure US Units Pressure psi Volume gallons Distance feet Line Thickness mil SI Units Pressure bar MPa available Volume liters Distance meters Line thickness micron g m2 available Paint Specific Gravity Use UP and DOWN arrows to set specific gravity Required to determine paint thickness...

Page 34: ...ove striper forward Keep laser dot on steel tape 8 Stop when laser aligns with 26 ft 8m or distance entered on steel tape 25 ft 7 6m distance 9 Press and release gun trigger control to complete calibration Calibration is not complete when the exclamation symbol is displayed Calibration is finished when the check mark symbol is displayed 10 Calibration is now complete Go to Measure Mode HP Auto Ser...

Page 35: ...iewing line width or paint and space value 3 Cycles between Manual Mode Semi Automatic Mode Automatic Mode Manual Mode Press and hold gun trigger control to stripe Semi Automatic Mode Press and release gun trigger control to stripe the programmed length one time when in Skip Mode Automatic Mode Press and release gun trigger control to start striping Press and release button again to stop 4 Resets ...

Page 36: ...ngth Up to six lengths are viewable The most recent measured length is also saved as the measured distance in the Stall Calculator Display See Stall Calculator page 38 If an auto gun is activated press and hold gun trigger control at any time to apply a dot If trigger is held while striper is moving a dot is marked every 12 inches 30 5cm Ref Description 1 Press to start measurement Press to stop m...

Page 37: ...control is pressed and released again NOTE An indicator on the screen alternately flash when gun trigger control is pressed to signal mode is active Ref Description 1 Opens Stall Calculator Menu See Stall Calculator page 38 2 Opens Angle Calculator Menu See Angle Calculator page 39 3 Select a Favorite press for less than one second Save a Favorite press and hold for more than three seconds 4 Job D...

Page 38: ...d b Use to enter the offset x value c This value can be stored by holding for 2 seconds d The value stored under can be added to the measured distance before or after the measurement is taken between the curbs e The offset x value can also be adjusted before or after the measurement is taken by using Stall size and calculated number of stalls are both adjustable 3 Press to return to Layout Mode Th...

Page 39: ...h Stall size width Line Length 3 Press to transfer calculated offset distance to Layout Mode Save this value in favorites if desired Ref Description 1 Transfers calculated dot spacing B to Layout Mode 2 Transfers calculated offset C to Layout Mode 3 Exits and returns to Layout Mode without transferring any values 4 Data Logging 5 Select input variables 6 Adjust the variable selected 7 Calculated d...

Page 40: ...pair Parts 4 Press to transfer calculated dot spacing distance to Layout Mode Save this value in favorites if desired 5 Press and release gun trigger control to start marking stall size dots Press and release gun trigger control to stop marking ti27842a ...

Page 41: ... 3A9099A Operation Repair Parts 41 Setup Information Use to select Setup Information Press to select Language See Language page 33 See Calibration page 33 See Settings page 42 See Information page 43 See Marker Layout Mode page 44 ...

Page 42: ...y for accurate gallon counting Use to set time and date Needed for accurate Data Logging Set units with Use to adjust screen contrast to the desired value For programmed skip lines press to choose In Auto mode guns won t fire or will shut off if speed is below set value Enable or Disable Low Speed Shutoff Adjust low speed setting ti28158a Paint first or Skip first ...

Page 43: ...d logs life data and striper information View and test functionality of component Logs last four error codes that occurred Code Description 02 Over pressure 03 No transducer detected Reset error codes Stroke Counter Pressure Transducer Distance Sensor Touch Pad Buttons Engine Voltage Battery Voltage Clutch Solenoid 1 Solenoid 2 Battery charge state ...

Page 44: ...are Multiple spaced handicap stall layout Double line stalls 4 Set gun switch to skip line or solid line 5 Press and release gun trigger control to start marking dots Press and release gun trigger control again to stop An indicator before and after Marker Mode on the screen alternately flash when gun trigger control is pressed to signal mode is active Ref Description 1 Select a Favorite press for ...

Page 45: ...gging pop up window 2 Choose to start recording a new job or view jobs previously done Start recording a new job Erase all jobs Export all jobs to USB Erase jobs Export job to USB Job data is compiled while spraying A summary of volume sprayed distance sprayed and average mil thickness is displayed for the entire job The job is also broken down by colors line widths and stencil volume sprayed ti28...

Page 46: ...Gun with 3 oz grease Keep Gun Clean Keep gun clean with accessory gun cover page 90 Applying a light coat of lubricant will make cleaning easier As Needed 1 Clean Gun Surface page 52 2 Clean Spray Tip Adapter and Mix Chamber Nozzle page 47 a minimum of once a day 3 Inspect the Check Valves page 48 4 Clean Gun Fluid Manifold page 53 5 Clean Passages page 54 6 Clean Mix Chamber Impingement Ports pag...

Page 47: ...ng 3 Perform Pressure Relief Procedure page 14 Clean Spray Tip Adapter and Mix Chamber Nozzle 1 Engage Piston Safety Lock 2 Refer to Table 1 Nozzle Drill Bit Sizes page 47 Also see identification chart under Drill Bit Kits page 68 Use the appropriate size drill bit to clean Mix Chamber 13 If necessary clean Spray Tip Adapter 3 gently with stiff brush If necessary remove Spray Tip Adapter and clean...

Page 48: ...heck valve 7 Reassemble check valves Screw 26b should be flush within 1 16 in or 1 5 mm of housing 26a surface Liberally lubricate o rings 26f 26g and carefully reinstall in fluid housing 8 Attach the Gun Fluid Manifold see Clean Passages page 54 Connect air Return gun to service NOTICE To prevent cross contamination in the gun do not interchange A component and B component parts Cross contaminati...

Page 49: ...mpletely Table 3 Impingement Port Drill Bit Sizes 6 Follow Assemble the Spray Gun page 15 Return gun to service Remove the Fluid Cartridge 1 Follow the Pressure Relief Procedure page 14 2 Verify that fluid valves are closed 3 Engage the Piston Safety Lock 11 See Piston Safety Lock page 11 4 Turn off the air valve 5 Remove the Spray Tip Adapter 3 6 Remove the Front Retaining Ring 18 Mix Chamber Par...

Page 50: ... Fusion MMA PC Gun page 46 10 Proceed to Store the Fluid Cartridge page 52 Reinstall or Replace the PC Fluid Cartridge Identify the issue with your PC Fluid Cartridge and determine next steps If the gun does not spray chemical when triggered Follow Inspect the Fluid Cartridge page 51 If the gun sprays only one chemical when triggered Follow Inspect the Fluid Cartridge page 51 If the gun spits chem...

Page 51: ...al from reaching the opposite side seal 2 Guide the Grease Tool 21 over the B side fluid port and pump grease If grease purges out of the internal side seal No obstruction or restriction is in the flow path and the cartridge should be reused If the grease tool is forced backward off of the fluid port The flow path is restricted and the cartridge should be replaced 3 Remove and clean the Grease Too...

Page 52: ...0 to order lubricant Inspect the Piston Safety Lock 1 Perform Pressure Relief Procedure page 14 2 Disconnect air lines D from Air Line Quick Coupler 4 and remove Gun Fluid Manifold 12 3 Unscrew cylinder cap 5 Hold piston stop 28 with wrench and unscrew from safety lock 4 Inspect spring 30 and o rings 14 24 Reference Parts Drawing Gun page 74 4 Liberally lubricate o rings and reassemble Clean threa...

Page 53: ...anifold 12 3 To reconnect Gun Fluid Manifold 12 tighten center bolt onto Fluid Housing of Fusion Gun Clean Gun Fluid Manifold Clean Gun Fluid Manifold sealing faces with acetone and a brush whenever removed from gun Be sure to clean the two fluid ports X in the top mating surface Do not damage the flat sealing surfaces Coat with grease if left exposed to seal out moisture 12 ...

Page 54: ...2 3 Disassemble Front End of Fusion MMA PC Gun page 56 4 Unscrew cylinder cap 5 and inspect o ring 14 Reference Parts Drawing Gun page 74 5 Push piston shaft to remove piston 15 Inspect piston o ring 16 and shaft o ring 17 Reference Parts Drawing Gun page 74 Table 1 Passage Diameters Passage Description Ref Letter Diameter in mm Optional Air Inlet ZB 7 16 1 8 11 0 3 1 Purge Air ZC 1 8 3 1 Piston A...

Page 55: ...onnect air Return gun to service Inspect the Air Valve 1 Follow the Pressure Relief Procedure page 14 2 Disconnect air lines D from Air Line Quick Coupler 4 and remove Gun Fluid Manifold 12 3 Unscrew air valve plug 2 and remove spring 31 Using a small diameter tool push spool 32 out from front Inspect o rings 24 Reference Parts Drawing Gun page 74 4 Liberally lubricate o rings and reassemble Torqu...

Page 56: ... ring Orient Fluid Housing 6 as required for desired fluid manifold mounting bottom mounting is shown 4 Insert keyed end of Mix Chamber 13 in socket X Screw lock ring onto handle as far as possible by hand 5 Turn Fluid Housing 6 1 8 turn clockwise to engage slots Y and tabs Z Push on front end to ensure it is properly seated Continue screwing Lock Ring 15 onto handle H very securely When properly ...

Page 57: ...ine air filter cover and clean element Replace if necessary If operating in an unusually dusty environment check filter daily WEEKLY DAILY Remove any debris from hydraulic rod AFTER EACH 100 HOURS OF OPERATION Change engine oil Reference Honda Engines Owner s Manual for correct oil viscosity SEMI ANNUALLY Check belt wear replace if necessary YEARLY OR 2000 HOURS Replace belt AFTER EACH 500 HOURS O...

Page 58: ...d of the product s useful life dismantle and recycle it in a responsible manner Perform the Pressure Relief Procedure page 14 Drain and dispose of fluids according to applicable regulations Refer to the material manufacturer s Safety Data Sheet Remove motors batteries circuit boards LCDs liquid crystal displays and other electronic components Recycle according to applicable regulations Do not disp...

Page 59: ...ch hydraulic oil that drains out 3 Remove drain plug Allow hydraulic oil to drain 4 Unscrew oil filter 418 slowly Oil runs into groove and drains out rear Installation 1 Apply a light film of oil on oil filter gasket Install drain plug and oil filter Tighten oil filter 3 4 turn after gasket contacts base 2 Fill tank with Graco synthetic hydraulic oil ISO 46 3 Check oil level ti2271a 199 ...

Page 60: ... 3 to 4 times Clean or replace spark plug Start engine Keep sprayer upright to avoid oil spill Engine operates but displacement pump does not operate Pump Valve is OFF Turn Pump Valve ON Pressure setting is too low Turn pressure adjusting knob clockwise to increase pressure Fluid filter is dirty Clean filter Tip or tip filter is clogged Clean tip or tip filter See spray gun manual Displacement pum...

Page 61: ...that ball seats well Reassemble valve Pump packings are worn Replace pump packings See Pump manual Paint is too thick Thin the paint according to the supplier s recommendations Engine speed is too high Decrease throttle setting before priming pump High engine speed at no load Mis adjusted throttle setting Reset throttle to 3700 3800 engine rpm at no load Worn engine governor Replace or service eng...

Page 62: ... operates but display does not Bad connection between control board and Display Remove Display and reconnect Display damaged Replace Display Distance not adding properly Measure mode will be inaccurate and speed will be wrong Machine not calibrated Perform calibration procedure Rear tire pressure is too low or too high Adjust tire pressure to 55 5 psi 380 34kPa Gear teeth missing or damaged right ...

Page 63: ...ttery Voltage is too low Check Battery voltage on Diagnostic Screen page 15 or with Volt meter If below 11 5V charge Battery or replace Battery Cable is not adjusted properly Adjust Cable to properly actuate gun trigger page 26 Red button is broken Test button functionality in Diagnostic screen page 15 Replace if broken Auto Gun Cable is broken or extremely kinked resulting in too much drag Replac...

Page 64: ...necessary Charger is not working Check Charging state in diagnostics page 38 to see if charger is properly working Replace Board Auto Gun won t shut off Cable is kinked Repair or replace cable Solenoid is jammed Lubricate solenoid plunger Check for solenoid damage Low air pressure Increase motor speed check air connections LAYOUT MODE No dots or poor dots in Layout and Marking Mode Too small of Do...

Page 65: ...taining ring until bottomed out Fluid does not spray when the gun is fully actuated The fluid valves are closed Open the fluid valves The impingement ports are plugged Clean the impingement ports See Clean Mix Chamber Impingement Ports page 49 The check valves are plugged Clean the check valves See Inspect the Check Valves page 48 The cartridge is plugged Remove the Fluid Cartridge page 49 then Te...

Page 66: ...f the cartridge The side seals in the fluid cartridge are damaged Replace See Inspect the Fluid Cartridge page 51 The mix chamber is damaged Replace See Remove the Fluid Cartridge page 49 The side seal o rings in the fluid cartridge are damaged Replace the fluid cartridge See Inspect the Fluid Cartridge page 51 The spray tip adapter is tightened while the fluid valves are open Close valves first F...

Page 67: ... rings See Parts Drawing Gun page 74 Air leakage from front air valve The air valve o rings are damaged Replace the valve o rings See Inspect the Air Valve page 55 Air leak around lock ring The o ring is damaged Replace the o ring See Parts Drawing Gun page 74 Cannot tighten retaining ring 9 until it bottoms out The spray tip adapter was assembled before retaining ring Install retaining ring 9 fir...

Page 68: ...l Bit Kit 119386 Kit includes 20 cleanout drill bits ranging in sizes of 61 through 80 Air Purge Handle Cleanout Drill Kit 248969 Kit includes all 5 drill bits of extra long length needed to clean out the air passages in the Air Purge Gun Handle and Fluid Housing See Clean Passages page 54 1 in 25 4 mm 1 in 25 4 mm Kit Part No Qty in Kit Drill Bit Size Illustration nominal in mm 246624 3 3 32 094 ...

Page 69: ...LineLazer V 200MMA 1 1 3A9099A Operation Repair Parts 69 LineLazer V 200MMA 1 1 Component Parts Drawings PAGES 80 82 PAGES 72 78 PAGES 84 88 PAGE 70 PAGE 72 PAGE 86 ...

Page 70: ...rts Parts Drawing Frame Assembly Torque to 45 55 ft lbs 61 0 74 5 N m Torque to 17 23 ft lbs 23 0 31 1 N m Rear tire pressure 58 62 psi 3 9 4 2 bar Torque to 190 210 in lbs 21 4 23 7 N m Torque to 130 150 in lbs 14 6 16 9 N m 1 2 3 4 5 1 2 2 2 2 2 2 2 2 3 4 4 5 ...

Page 71: ...158 108471 KNOB pronged 1 159 111145 KNOB pronged 2 160 404989 STRAP tie 6 161 17K394 LABEL safety warning 1 162 115077 PAIL plastic 2 163 24U241 KIT pail cover 2 165 17J408 ARM extension third gun 1 201 107257 SCREW thd forming 11 217 110755 WASHER plain 4 247 100023 WASHER flat 7 252 100527 WASHER plain 6 258 17y409 BRACKET mount pump hydraulic 1 267 17Y047 BRACKET mount pump hydraulic right 1 2...

Page 72: ... Gun Arm Gun Trigger 72 3A9099A Operation Repair Parts Parts Drawing Gun Arm Gun Trigger 142 131 133 134 135 136 126 130 132 133 134 137 144 138 140 139 120 130e 130a ti28049a Torque to 18 22 in lbs 2 0 2 4 N m 1 1 ...

Page 73: ...clip external 8mm 2 158 108471 KNOB pronged 1 159 111145 KNOB pronged not shown 2 165 17J408 ARM extension third gun not shown 1 211 25A487 CABLE gun automatic includes 151 212 213 1 225 17C043 LABEL number 1 1 17C046 LABEL number 2 1 294 115483 NUT lock 2 347 100020 WASHER lock 2 348 116876 WASHER flat 2 353 16T646 SWITCH air 1 354 16T804 BRACKET switch air 1 355 16T771 BOOT button push 1 356 16R...

Page 74: ...9099A Operation Repair Parts Parts Drawing Gun Torque to 125 135 in lb 14 15 N m Torque to 20 30 in lb 2 3 3 4 N m Torque to 235 245 in lb 26 6 27 7 N m Torque to 35 45 in lb 4 5 N m Torque to 32 40 ft lb 43 54 N m 1 2 3 4 5 ...

Page 75: ... 1 26a HOUSING 1 26b 15B214 SCREW 5 16 18 x 1 2 in 13 mm 1 26c 257420 BALL carbide package of 10 1 26d 246357 KIT repair screen 40 mesh 1 26e 117490 SPRING 1 26f 248133 O RING check valve face package of 6 1 26g 248129 O RING check valve housing package of 6 1 27 116550 RING retaining 1 28 15B205 STOP piston 1 29 203953 SCREW 10 24 x 3 8 in 10 mm 1 30 114070 SPRING 1 31 117485 SPRING 1 32 15B202 S...

Page 76: ...etail Ref Part No Description Qty 52 15B817 MANIFOLD gun flush round and flat pattern guns only 1 53 117642 NUT DRIVER hex 5 16 1 54 118575 SCREWDRIVER 1 8 blade 1 55 172479 TAG warning not shown 1 57 117773 GREASE CARTRIDGE 3 oz not shown MSDS sheet available at www graco com 1 Replacement safety labels tags and cards are available at no cost Torque to 125 135 in lb 14 15 N m 1 ...

Page 77: ...Notes 3A9099A Operation Repair Parts 77 Notes ...

Page 78: ...r Parts Parts Drawing Handle Controls NOTICE Do not allow the solenoid wires to make a sharp bend as shown Doing so may lead to wire breakage Place an approximate 0 75 radius bend in the wires exiting the solenoid 0 75 Torque to 18 22 in lbs 2 0 2 4 N m 6 6 ...

Page 79: ...212 128711 PIN clevis 5 16 1 213 15R598 CLIP cotter hairpin 1 217 110755 WASHER plain 2 218 121114 NUT hex self locking 2 219 128712 CAP dust cover 2 233 101962 SCREW set sch 2 234 25A255 SHAFT flexible 1 263 15H108 LABEL safety warning pinch 1 268 17H698 BUSHING pressure control mount 1 269 119775 NUT panel 1 270 115999 RING retaining 1 272 16Y408 KNOB pressure control 1 273 15A464 LABEL control ...

Page 80: ...Parts Drawing Filters A B 80 3A9099A Operation Repair Parts Parts Drawing Filters A B B SIDE A SIDE ...

Page 81: ...01 SCREW cap hex hd 4 58 248024 TRANSDUCER pressure control 2 59 111457 PACKING o ring 2 60 15G331 PLUG pipe 4 61 287879 VALVE drain assy 2 62 196178 ADAPTER nipple 2 63 114708 SPRING compression 2 64 196181 FITTING nipple 2 65 15G563 HANDLE valve 2 66 116424 NUT cap 2 67 193709 SEAT valve 2 68 193710 SEAL seat valve 2 123 191239 HOSE cpld 3 8 x 11 10 2 125 24V064 HOSE suction drain 2 153 245226 H...

Page 82: ...Parts Drawing Fluid Pumps A B 82 3A9099A Operation Repair Parts Parts Drawing Fluid Pumps A B A SIDE B SIDE ...

Page 83: ...d 1 222 287186 KIT repair magnet 1 230 15A728 MANIFOLD adapter 1 243 178179 WASHER sealing 1 239 287176 KIT repair hose 2 244 178207 BEARING piston 1 245 178226 SEAL piston 1 258 17Y049 BRACKET mount pump left 1 259 117328 FITTING nipple straight 1 260 117441 VALVE ball 1 261 107210 SCREW 4 263 15H108 LABEL warning pinch point 2 265 15B063 LABEL safety warning hot surface 1 266 24X474 COVER assy p...

Page 84: ...Parts Drawing Engine Compressor 84 3A9099A Operation Repair Parts Parts Drawing Engine Compressor ...

Page 85: ...0 LABEL brand GH EH cooling 1 243 15B314 SLEEVE motor shaft 1 244 15E758 PULLEY 5 50 in 1 245 112717 WASHER 1 246 100002 SCREW set sch 1 247 100023 WASHER flat 4 248 288261 RAIL belt guard assy 1 249 288734 GUARD belt includes 136 250 254 255 1 250 119434 SCREW shoulder skt hd 1 251 802277 SCREW machine 2 252 100527 WASHER plain 2 253 15D862 NUT hand 2 254 117284 GRILL fan guard 1 255 115477 SCREW...

Page 86: ...n Repair Parts Parts Drawing EZ AlignTM Swivel Wheel Torque to 17 23 ft lbs 23 0 31 1 N m Torque to 190 210 in lbs 21 4 23 7 N m Torque to 23 27 ft lbs 31 1 36 6 N m Torque to 60 80 in lbs 6 7 9 0 N m Torque to 17 23 ft lbs 23 0 31 1 N m 1 2 3 4 5 2 1 4 5 2 3 ...

Page 87: ...3471 SCRE cap hex hd 1 36 241445 CABLE 1 38 114802 STOP wire 1 292 17H489 LABEL disk adjustment 1 483 114548 BEARING bronze 2 484 110754 SCREW cap sch 2 485 193662 STOP wedge 1 487 15J603 SPACER round 1 488 120476 BOLT shoulder 1 489 17H486 DISK adjuster assembly 1 490 17G762 SCREW disk adjuster 1 491 113962 WASHER 1 492 114681 SCREW cap hex hd 1 493 17H485 FORK 1 494 113484 SEAL grease 1 495 1134...

Page 88: ...Parts Drawing Pressure Tank 88 3A9099A Operation Repair Parts Parts Drawing Pressure Tank ...

Page 89: ...162453 FITTING 1 4 npsm x 1 4 npt 1 9 16U174 TANK pressure 1 10 101971 PLUG pipe 1 11 118486 FITTING elbow push 1 12 113321 FITTING elbow tube 1 13 116720 COUPLER quick disconnect 1 14 104655 GAUGE press air 1 15 15B565 VALVE ball 1 16 070408 SEALANT pipe sst 1 17 156823 FITTING union swivel 1 18 116504 FITTING tee run 1 19 110249 ADAPTER male elbow 90 1 20 122946 VALVE shut off 1 21 101566 NUT lo...

Page 90: ...lated low viscosity grease flows easily through gun passages to prevent 2 component curing and keep fluid passages clean See page 31 Flushing Manifold 15B817 Manifold Block See ref no 52 page 76 Solvent Flush Canister Kit 248139 1 qt 0 95 liter Solvent Cup Complete with15B817 Flushing Manifold to flush gun with solvent Portable for remote flushing See manual 309963 Solvent Flush Pail Kit 248229 5 ...

Page 91: ...des replacement jack screw grease tool and divider tool for easy cartridge removal and troubleshooting MMA Static Mixer 25U454 Fusion Gun attachment for cold weather applications where additional material mixing is necessary Part Description 246357 40 mesh 0 015 in 375 micron Storage Liquid Part TSL 206994 206995 206996 ISO Pump Oil 217374 218656 Part Description Qty 19Y300 KIT Fusion PC cartridge...

Page 92: ...K 46 YELLOW WHITE YELLOW RED WHITE RED ENGINE STOP SWITCH 148 CONTROL BOARD WHITE RED RED PROGRAMMING PORT GUN 1 GUN 2 BLACK RED CHARGER BOARD 30A AUTOMOTIVE FUSE REGULAR ATO FUSE HOLDER 209 205 PUMP B PUMP A PUMP B HAND LEVER 169 96 392 WHITE YELLOW YELLOW 409 403 408 ti35361a PUMP A 435 130e 414 ...

Page 93: ...TALL CALCULATOR ANGLE CALCULATOR STALL WIDTH DOT SIZE SELECTOR CALIBRATE START RECORDING NEW JOB JOBS TIME STAMP SCROLL SETTINGS UNITS INFORMATION LIFE DATA MARKER LAYOUT MODE GUN SETTINGS SPECIFIC GRAVITY ENGINE HOURS TOTAL DISTANCE TOTAL GALLONS SOFTWARE REV ERROR CODES CONTRAST DIAGNOSTICS TIME AND DATE LOW SPEED SHUTOFF I O ș x x 1 2 3 4 5 6 7 8 9 10 TOTALGALLONS LITERS X X A TIME AND DATE ti2...

Page 94: ...Right hand 2 23 Whole Body per ISO 2631 0 4 Power Rating Horse Power Power Rating Horse Power per SAE J1349 6 5 HP 3600 rpm 4 84 kW 3600 rpm Maximum Delivery 2 15 gpm 8 14 lpm Maximum Tip Size 1 gun 2 gun 047 035 Inlet paint strainer 16 mesh 1190 micron Outlet paint strainer 40 mesh 297 micron Pump inlet size 1 in NSPM m Pump outlet size 3 8 NPT f Maximum working pressure 3300 psi 228 bar 22 8 MPa...

Page 95: ... 1 x 3 3 in 191 x 206 x 84 mm Weight 2 5 lb 1 1 kg Wetted Parts Gun Aluminum stainless steel carbon steel carbide chemically resistant o rings Cartridge air grease ports Stainless steel aluminum anodized aluminum non chemically resistant o rings nylon Cartridge fluid ports Stainless steel chemically resistant o rings anodized aluminum aluminum polycarballoy nylon Noise Maximum sound pressure 81 1 ...

Page 96: ...tion that it can no longer operate the sprayer should be taken out of service and dismantled Individual parts should be sorted by material and disposed of properly Key construction materials can be found in the Materials of Construction Section Electronic components are RoHS compliant and should be disposed of properly Graco Date Code Serial Code Month First Character Year 2nd and 3rd Characters S...

Page 97: ...free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED...

Page 98: ...s International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2021 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision A March 2022 Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER conta...

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