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309404J

REPAIR

Line Driver

r

Model 233725

U.S. Patent Number 6,883,633

Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.   

10 mph (16 kph) Maximum Operating Speed

Related Manuals

Operation

309402

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Hitch Receiver Kit 245321

309405

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Battery Kit 245343

309406

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Table of Contents

Warnings

2

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General Repair Information

3

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Maintenance

3

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Troubleshooting

4

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Transmission and Brake Adjustments

5

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Tire and Wheel Motors

6

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Battery/Light Regulator

7

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Engine

8

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Variable Displacement Pump

9

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Parts Drawing

10

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Parts List

11

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Technical Data

15

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Graco Phone Number

15

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Graco Warranty

16

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GRACO INC.

P.O. BOX 1441

MINNEAPOLIS, MN

55440–1441

E

COPYRIGHT 2001, GRACO INC.

Graco Inc. is registered to I.S. EN ISO 9001

ti650a

Summary of Contents for Line Driver 233725

Page 1: ...5321 309405 Battery Kit 245343 309406 Table of Contents Warnings 2 General Repair Information 3 Maintenance 3 Troubleshooting 4 Transmission and Brake Adjustments 5 Tire and Wheel Motors 6 Battery Light Regulator 7 Engine 8 Variable Displacement Pump 9 Parts Drawing 10 Parts List 11 Technical Data 15 Graco Phone Number 15 Graco Warranty 16 GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 ECOPYRIGH...

Page 2: ...deadly gas Do not operate in an enclosed area Breathing carbon monoxide may result in serious injury or death FIRE AND EXPLOSION HAZARD Fuel spilled on a hot surface can cause a fire or explosion and serious bodily injury or death Shut off engine and let engine cool before filling tank HOT SURFACE HAZARD Engine and drive housing may be very hot during operation and could burn skin if touched MOVIN...

Page 3: ...fire or explosion Maintenance CAUTION For detailed engine maintenance and specifications refer to separate Honda Engines Owner s Manual supplied DAILY Check engine oil level and fill as necessary DAILY Check hydraulic oil level and fill as neces sary DAILY Check and fill the gas tank AFTER THE FIRST 20 HOURS OF OPERATION Drain engine oil and refill with clean oil Reference Honda Engines Owner s Ma...

Page 4: ...fety switch Set parking brake Engine continues to run when oper ator exits Line Driver and parking brake is not set Safety switch Adjust and set parking brake Replace safety switch and or any connecting wires Engine misses during turns and for ward and reverse changes Engine oil low Consult engine manual for proper oil Parking brake does not keep Line Driver from moving Parking brake needs adjustm...

Page 5: ...tting 24 toward rear of Line Driver to stop forward creep Turn centering fitting toward front to stop reverse creep 6 Tighten jam nut 18 Fig 1 18 24 ti654a Brake The Line Driver may roll if left unattended and brake not applied The brake must be applied in order to start the engine After a period of time tire wear may cause a need to adjust the brake 1 Fig 2 Loosen two lock nuts 86 and bolts 77 se...

Page 6: ...2 Remove four lug nuts 22 and tire 16 Installation 1 Repair tire and install lug nuts Alternately tighten lug nuts opposite of each other 2 Tilt Line Driver back and remove blocks 22 Fig 3 16 ti655a Wheel Motors Removal 1 Fig 3 Set Line Driver on blocks so wheels are off ground 2 Remove four lug nuts 22a and tire 16 3 Remove pin 56 caster nut 21b and wheel hub 22b Wheel hub 22b may require a wheel...

Page 7: ...lt 77 and nut 76 2 Connect leads A B and plug in light cord 59 Battery Kit The battery is located under the seat and stores the con verted dc voltage for the battery and light Use only Graco Battery 115753 Install according to Manual 309406 Important Do not install other 12 Volt equipment without first installing Graco Battery Kit 245343 Fig 5 A To Battery optional B 59 77 126 76 126 Bottom View 5...

Page 8: ...69 lock nuts 82 and engine 3 NOTE All service to the engine must be performed by an authorized HONDA dealer Fig 6 ti657a A 69 34 71 70 82 3 129 130 125 Installation 1 Fig 6 Remove four engine mounting screws 69 lock nuts 82 and engine 3 Torque to 200 in lb 22 6 NSm 2 Install four washers 71 and cap screws 70 3 Fig 5 Connect all necessary wiring 4 Fig 7 Install set screw A in flexible coupling 34 5...

Page 9: ...ard 125 6 Remove set screw A from flexible coupling 34 and remove variable displacement pump 5 and key 83 Installation 1 Install variable displacement pump 5 and key 83 Install set screw A into flexible coupling 34 2 Install coupler guard 125 with cap screw 129 and lock nut 130 3 Install washer 71 and cap screw 87 into control arm 58 4 Install two washers 74 two lock washers 75 and two cap screws ...

Page 10: ... 80 58 86 37 77 70 3 112 78 52 111 112 116 112 110 109 52 46 48 47 35 34 4 71 119 28 129 130 71 28 118 120 123 125 Page 12 21 63 66 65 67 64 61 77 65 74 62 26 33 33 15 1 86 14 36 73 74 17 75 76 52 23 72 79 108 52 24 18 68 49 88 57 86 74 84 84 85 86 74 200 201 98 202 94 121 122 207 205 206 65 5 25 31 77 65 ...

Page 11: ...RACKET brake 1 63 245334 HANGER rod brake 1 64 245333 ARM brake 1 65 116937 BEARING flange bronze 10 66 198889 SHAFT brake 2 67 198890 SHAFT brake 1 68 116940 SCREW cap socket head 6 69 110837 SCREW flange hex 4 70 109031 SCREW cap sch 4 71 104008 WASHER lock 5 72 802127 SCREW cap hex hd 6 73 115348 SCREW cap 3 8 16 hex head 2 74 100023 WASHER 8 75 100133 WASHER lock 4 76 100307 NUT hex 2 77 11693...

Page 12: ...309404 12 7 128 Page 10 6 126 8 2 52 50 107 40 42 41 39 Ref 39 Ref 45 39 59 40 30 20 72 10 9 77 43 44 28 27 60 29 38 76 122 123 53 11 119 118 96 97 113 Parts Drawing 95 201 204 ti652a ...

Page 13: ...116895 CAP tube square 2 41 195428 BOOT toggle 1 42 107255 GUARD switch 1 43 105658 RING locking 1 44 111930 SWITCH toggle 1 45 114425 BUSHING strain relief 1 50 116831 CAP hydraulic reservoir 1 52 110838 NUT lock nylock 8 53 100040 PLUG pipe 4 59 116910 CORD power Line Driver 1 60 224071 CLAMP extension 1 72 802127 SCREW cap hex hd 6 76 100307 NUT hex 2 77 116935 SCREW cap flnghd 2 95 198921 LABE...

Page 14: ...k Test Procedure The Line Driver safety Interlock prevents the engine from running if the parking brake is not set and the driver leaves the seat Periodically check the interlock 1 Set parking brake 2 Sit on Line Driver seat 3 Start engine 4 Release parking brake 5 Get off the Line Driver seat 6 If engine stalls safety interlock operates correctly ...

Page 15: ...cm 233725 246 111 41 104 26 66 58 147 Sound Levels Line driver Operating Range Sound Pressure 94 99 dB A Sound Power 79 83 dB A Measured at 3 1 feet 1 meter per ISO 3744 Line Driver coupled to LineLazer Striper Operating Range Sound Pressure 99 102 dB A Sound Power 82 86 dB A Measured at 3 1 feet 1 meter per ISO 3744 Graco Phone Number TO PLACE AN ORDER contact your Graco distributor or call this ...

Page 16: ... incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUI...

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