Graco King 236462 Instructions-Parts List Manual Download

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Instructions – Parts List

GRACO INC.

P.O. BOX 1441

MINNEAPOLIS, MN

55440–1441

STAINLESS STEEL

Check–Mate

800 Pumps

With Priming Piston and Severe–Duty Rod and Cylinder

Part No. 236462 King

Pump, Series B,

65:1 Ratio, with 236612 Displacement Pump

40 MPa, 403 bar (5850 psi) Maximum Fluid Working Pressure
0.6 MPa, 6.2 bar (90 psi) Maximum Air Input Pressure

Part No. 241519 Quiet King

Pump, Series B,

65:1 Ratio, with 236612 Displacement Pump

40 MPa, 403 bar (5850 psi) Maximum Fluid Working Pressure
0.6 MPa, 6.2 bar (90 psi) Maximum Air Input Pressure

Part No. 234978 Bulldog

Pump, Series A,

31:1 Ratio, with 236612 Displacement Pump

40 MPa, 403 bar (5850 psi) Maximum Fluid Working Pressure
0.6 MPa, 6.2 bar (90 psi) Maximum Air Input Pressure

US Patent Nos. 5,147,188 and 5,154,532.
Other Patents Pending.

308352D

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

Refer to page 2 for Table of Contents.

Part No. 236462 Shown

TI03820

Parts

Summary of Contents for King 236462

Page 1: ...o 241519 Quiet Kingt Pump Series B 65 1 Ratio with 236612 Displacement Pump 40 MPa 403 bar 5850 psi Maximum Fluid Working Pressure 0 6 MPa 6 2 bar 90 psi Maximum Air Input Pressure Part No 234978 Bull...

Page 2: ...ories D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment Do no...

Page 3: ...on both ends to help protect them from rupture caused by kinks or bends near the couplings MOVING PARTS HAZARD Moving parts such as the priming piston can pinch or amputate your fingers D Keep clear...

Page 4: ...use only electrically conductive hoses 3 Air compressor follow manufacturer s recommen dations 4 Spray gun dispense valve ground through connec tion to a properly grounded fluid hose and pump 5 Fluid...

Page 5: ...200 Liter 55 Gallon Air Powered Ram C Main Air Bleed Valve required for pump and ram D Air Line Lubricator position only E Pump Air Bleed Valve required for pump F Pump Air Regulator G Air Manifold H...

Page 6: ...ure the valve is easily accessible from the pump and is located upstream from the air manifold G D A pump air bleed valve E is required in your system to relieve air trapped between it and the air mot...

Page 7: ...d in your system having a container ready to catch the drainage 8 Leave the drain valve open until you are ready to spray dispense again If you suspect that the spray tip nozzle or hose is completely...

Page 8: ...to open and close the bleeder plug 20 Keep your hands away from the bleed hole 8 If the pump fails to prime properly open the bleeder valve plug 20 slightly Use the bleed hole on the underside of the...

Page 9: ...pails are properly grounded Refer to Grounding on page 4 Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system Check with your fluid manufacture...

Page 10: ...hose or gun valve fluid hose ID is too small Open clear use a hose with a larger ID Bleeder valve is open Close the valve Air leaking into the supply container Check the ram plate seal Fluid is too h...

Page 11: ...isconnect the displacement pump 106 from the motor 101 as follows Be sure to note the relative position of the pump s fluid outlet X to the motor air inlet Y If the motor does not require servicing le...

Page 12: ...rning Use an adjustable wrench to tighten the coupling nut Torque to 196 210 N m 145 155 ft lb 5 Torque the packing nut 2 to 136 149 N m 100 110 ft lb 6 Reconnect all hoses Reconnect the ground wire i...

Page 13: ...rod Slide the priming piston 21 off the rod Inspect the inner and outer surfaces of the piston 21 for scoring wear or other damage 3 Loosen the packing nut 2 using the wrench 109 supplied 4 Using a p...

Page 14: ...the seat 37 is difficult to remove insert a hammer and brass rod through the top of the housing 17 and drive the seat out 7 Using a rubber mallet drive the displacement rod 1 and the priming piston r...

Page 15: ...move the seal 13 always replace it with a new one Inspect the mating surfaces M of the piston 12 and piston seat 14 for damage or wear See Fig 10 13 To disassemble the intake check valve assembly V pl...

Page 16: ...he valve body hand tight Set the intake housing assembly aside 4 Lubricate the piston seal 13 and install it on the piston seat 14 Screw the piston guide 11 onto the seat 14 Place the guide in a vise...

Page 17: ...nut 2 11 Lubricate the seal 8 and install it on the bottom of the cylinder 10 Slide the intake valve housing 17 onto the priming piston rod 18 making certain that the smooth surface of the valve stop...

Page 18: ...etely into valve body 29 5 6 7 Fig 13 Lips of v packings must face down 8 10 42 1 2 3 5 6 4 7 4 6 6 1 9 20 10 17 19 18 21 22 8 37 38 Lubricate 3 3 1 2 3 3 4 5 8 7 6 10 29 8 3 VS Torque to 75 88 N m 55...

Page 19: ...te ly into the valve body See Fig 13 17 Check that the flats of the priming piston rod 18 are accessible below the intake cylinder 19 If not tap on the top of the displacement rod 1 with a rubber mall...

Page 20: ...20 308352 Notes...

Page 21: ...ption Qty 101 245111 AIR MOTOR King used on Part No 236462 only See 309347 for parts 1 220106 AIR MOTOR Quiet King used on Part No 241519 only See 309348 for parts 1 208356 AIR MOTOR Bulldog used on P...

Page 22: ...22 308352 Parts Model 236612 Series A Displacement Pump 03818 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 29 37 38 39 42 20...

Page 23: ...ess steel 1 16 189514 VALVE BODY intake chrome plated stainless steel 1 17 237574 HOUSING intake stainless steel 1 18 184400 ROD priming piston stainless steel 1 19 189516 CYLINDER intake stainless st...

Page 24: ...ure 82_C 180_F Air inlet size 3 4 npsm f Fluid outlet size 1 in npt f Weight approx 73 kg 160 lb Displacement pump weight approx 37 kg 81 lb Wetted parts 304 316 440 440C and 17 4 PH Grades of Stainle...

Page 25: ...on A 0 6 MPa 6 2 bar 90 psi air pressure B 0 5 MPa 4 9 bar 70 psi air pressure C 0 3 MPa 2 8 bar 40 psi air pressure Performance Charts 0 2000 4000 6000 0 1 2 3 Fluid Outlet Pressure 21 42 63 psi MPa...

Page 26: ...et size 3 4 npsm f Fluid outlet size 1 in npt f Weight approx 73 kg 160 lb Displacement pump weight approx 37 kg 81 lb Wetted parts Carbon Steel Chrome Zinc and Nickel Plating 304 316 440 and 17 4 PH...

Page 27: ...pressure B 0 5 MPa 4 9 bar 70 psi air pressure C 0 3 MPa 2 8 bar 40 psi air pressure Performance Charts 0 1000 2000 3000 0 1 2 3 Fluid Outlet Pressure 21 42 63 psi MPa bar cycles per minute gpm liters...

Page 28: ...28 308352 Notes...

Page 29: ...oles F G Pump Model A B C D E F G 236462 1376 7 mm 54 20 in 583 0 mm 22 95 in 793 7 mm 31 25 in 728 5 mm 28 68 in 257 0 mm 10 12 in 1 in npt f 3 4 npsm f 241519 1344 mm 52 91 in 583 0 mm 22 95 in 793...

Page 30: ...set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental...

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