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Operation

Indy

 

Important Safety Instructions

Read  all  warnings  and  instructions  in 
this manual. Save these instructions.

Internal-Mix Low Emission Dispense Gun 
For use with Polyester Resin, and Gel-Coat. For professional use only. 

Maximum fluid working pressure:

2000 psi (14 MPa, 138 bar)

Maximum air pressure:

100 psi (0.7 MPa, 7 bar)

II 2 G

GC-1306S

ENG

Summary of Contents for GLASCRAFT Indy

Page 1: ...ructions in this manual Save these instructions Internal Mix Low Emission Dispense Gun For use with Polyester Resin and Gel Coat For professional use only Maximum fluid working pressure 2000 psi 14 MPa 138 bar Maximum air pressure 100 psi 0 7 MPa 7 bar II 2 G GC 1306S ENG ...

Page 2: ...ontents Warnings 3 Important Safety Information 5 Grounding 6 Set Up 7 Parts 8 Pressure Relief Procedure 14 Maintenance 15 Accessories 22 Technical Data 29 Graco Ohio Standard Warranty 30 Graco Ohio Information 30 ...

Page 3: ...must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to Protective eyewear Clothing and respirator as recommended by the fluid and solvent manufacturer Gloves Hearing protection TOXIC F...

Page 4: ...rts Cleaning Solvent Hazard Created for CEDs Texture Sprayer May have use with other waterbase application equipment with plastic parts th can be damaged by certain solvents WARNING PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluid containing such solvents in pressurized aluminum equipment Such use can cause seriou...

Page 5: ...contact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS The amount of film formation and rate of crystalli zation varies depending on the blend of ISO the hu...

Page 6: ...luid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts To prevent exposing ISO to moisture Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitated To reduce frothing...

Page 7: ...itting on the back of the gun 3 Attach the yellow p n 236 solvent line to the solvent inlet fitting on the back of the gun 4 Attach the stainless steel p n 20190 00 catalyst hose to the catalyst inlet fitting on the back of the gun 5 If the optional fiberglass roving chopper is being used attach the red chopper air line to the chopper air inlet fitting on the back of the gun Set Up ...

Page 8: ...37 00 VALVE NEEDLE SPRING 2 23538 00 REPAIR KIT 1 23544 00 SEAT RETAINER 1 623 RC TUBING 1 FT 23538 00 Maintenance Kit Part Number Description Qty A 63 19A O RING 2 A 78 VALVE SEAT 1 CC 116 O RING 2 CJ 136 O RING 1 CJ 137 O RING 1 13076 06 O RING 3 13867 03 O RING 1 13867 05 O RING 1 13867 07 O RING 2 13867 09 O RING 3 13867 10 O RING 3 20508 00 MATERIAL DISK PACKING 10 20634 01 MIXING ELEMENT 1 2...

Page 9: ...9 GC 1306S 1 2 3 1 Catalyst seat assembly p n 23544 00 2 Material seat assembly p n E 135 3 Material needle valve assembly p n 23545 00 23550 00 Indy Dispense Gun Parts ...

Page 10: ...10 GC 1306S 23550 00 Indy Dispense Gun Parts ...

Page 11: ...06S 1 2 3 4 1 23546 00 resin check valve assembly 2 23547 00 catalyst check valve assembly 3 23016 02 solvent check valve body 4 C 327 air valve assembly 23550 00 Indy Dispense Gun Parts Night Plug Kit 23553 00 ...

Page 12: ...12 GC 1306S 23550 00 Indy Dispense Gun Parts ...

Page 13: ... 1 23514 00 PIN GUN SST 2 Part Description Qty 23515 00 RESISTOR CATALYST 1 23516 00 FITTING NIPPLE HEX 1 16NPT X 1 16N 1 23517 00 FITTING REDUCER NIPPLE 1 8X1 16NPT 1 23518 00 VALVE BALL 2 WAY 1 8NPTF BR 1 23519 00 SPACER BLOCK MIX 1 23520 00 FITTING CATALYST INDY 2 1 23521 00 PLUG PLUG RESIN CHECK 1 23522 00 HOUSING RESIN INDY 2 1 23524 01 SPRING COMPRESSION 13 28RATE 2 23524 02 SPRING COMPRESSI...

Page 14: ...an solvent 2 Inspect Gun Valve Needle shafts making certain they are clean and free of over spray or foreign material Clean and lubricate as required 3 Inspect the Gun Packings Needles and Seats for catalyst or material leakage If leakage does occur correct at once If material leaks or drips out of the nose of the gun this indicates that there is a bad needle seat condition If material leaks out o...

Page 15: ...PR O Ring BLACK 13867 10 EPR O Ring BLACK CJ 136 Silicone O Ring ORANGE A 63 19A Silicone O Ring ORANGE 13076 06 O Ring WHITE 13867 05 EPR O Ring BLACK 13867 09 EPR O Ring BLACK 21044 02 Silicone O Ring ORANGE CJ 137 Silicone O Ring ORANGE CC 116 Silicone O Ring ORANGE PTFE ...

Page 16: ...ubing out 6 If optional fiberglass chopper is being used remove the chopper air hose with a 11 16 wrench Hold the air hose inlet fitting with a 9 16 wrench Tape a clean polyethylene bag over the end of each Hose to prevent spillage and to keep clean Maintenance Notice Due to the different o ring materials and lubricants used in the dispense guns never submerge or soak any dis pense gun in any type...

Page 17: ... 1306S Needle Pin Removal Procedures 1 Remove needle collets 3 8in Wrench 2 Remove set screws 5 64in Hex Key 3 Remove needle guard 4 Remove pins 5 Remove needle assemblies 9 16in Wrench 1 2 3 4 5 Maintenance ...

Page 18: ... off then tighten a little more d back off then tighten a little more e back off then snug tight until you hear a POP Needle Test 1 Put the tip of the needle on a hard surface and press down on the assembly to compress the spring Release the assembly and the needle should return to it s origi nal position 2 Turn the assembly over and place the back end of the needle on a hard surface and press dow...

Page 19: ...nd resin needles 3 Lock tite both of the set screws then assemble them to the needle guard using a 5 64in hex key and make sure they are flush Fine adjustment will be done after reassembly 4 Slide the needle guard over the catalyst and resin needles 5 Attach the collet nuts to exposed needles and hand tighten Before tightening with a wrench place the needle guard 1 16in 1 66mm gap between the gun ...

Page 20: ...arallel fine adjustment is needed 1 Using a 5 64in hex key adjust the Set Screw which is NOT making gun pin contact when the gun is triggered Turn the set screw until both needles activate at the same time Making the needle guard parallel is very important to prevent LAG LEAD in the catalyst resin mix NOT OK Set Screws 5 64in hex key Maintenance ...

Page 21: ...Adjustment Procedure 1 Remove the trigger from gun Slide it down and to the side 2 Slide the gun pins p n 23514 00 forward to allow access to the packing nuts 3 Adjust the packing nuts with a wrench 3 8in open end Maintenance ...

Page 22: ...5 0 050 10 5 32 4 31 10 23 G6 0 060 8 5 24 5 48 11 48 G7 0 070 6 5 25 5 6 43 10 58 G8 0 080 10 22 8 61 12 03 G9 0 090 7 16 8 53 12 36 J4 0 040 7 36 5 4 01 9 16 J5 0 050 7 30 5 4 31 10 23 J6 0 060 10 28 5 48 11 48 J7 0 070 7 5 26 6 43 10 58 J8 0 080 10 24 8 61 12 03 J9 0 090 11 20 8 53 10 58 K3 0 036 K4 0 040 9 5 38 4 01 9 16 K5 0 050 12 34 4 31 10 23 K6 0 060 16 34 5 48 11 48 K7 0 070 13 30 6 43 1...

Page 23: ... 2125 0 021 2140 0 021 2150 0 021 2325 0 023 2340 0 023 2350 0 023 2365 0 023 2640 0 026 2650 0 026 3125 0 031 3140 0 031 3150 0 031 3625 0 036 3640 0 036 3650 0 036 3840 0 038 3850 0 038 4325 0 043 4340 0 043 4350 0 043 5225 0 052 5240 0 052 5250 0 052 5265 0 052 6240 0 062 6250 0 062 6265 0 062 7240 0 072 7250 0 072 ...

Page 24: ...70 00 ASSY Part Number Description 11021 23 PLUG 21464 00 ELBOW FITTING 23565 00 AIR ASSIST RING 23566 00 RETAINING RING 23571 00 AIR ASSIST NOZZLE BODY LPA2 147 2150 SPRAY TIP NOTE Regulator assembly is required for AAC operation AAC Air Assist Containment Accessories ...

Page 25: ...SSY Part Number Description 3165 BALL VALVE 4342 04 ELBOW FITTING 7884 07 ELBOW FITTING 8115 03 NIPPLE FITTING 9704 53 BLACK AAC TUBING 18199 02 REGULATOR 18318 02 GAUGE 20182 00 AAC DECAL NOTE All parts listed in the chart need to be ordered individually to create the regulator assembly Accessories ...

Page 26: ... Diameter Airless Tip 23502 00 20333 00 LPA 2 147 XXXX 22274 00 23002 00 Part Number Description 20333 00 GASKET 22274 00 TIP SPACER 23002 00 RETAINING NUT LPA2 147 XXXX SPRAY TIP 23502 00 GUN FRONT HOUSING Accessories ...

Page 27: ...machine hose length is 25ft it is recommended to order 28ft of 9704 53 Part Number Description 103C02 01 SET SCREW 7606 02 O RING 8212 16F SHOULDER SCREW 8212 48F SHOULDER SCREW 13867 03 O RING 21464 00 ELBOW FITTING Part Number Description 21523 90 SPIRAL MIXING ELEMENT 23561 00 AIR ASSIST ADAPTER 23562 00 DUAL AIR ASSIST BODY 23563 00 AIR ASSIST NEEDLE 23564 00 AIR ASSIST SEAL 23565 00 AIR ASSIS...

Page 28: ...28 GC 1306S Notes ...

Page 29: ...nlet Size Chopper 1 4 18 NPS Male A Component Catalyst Inlet Size 1 4 in Tube B Component Resin Inlet Size 1 4 18 NPS Male Solvent Flush 1 4 18 NPS Male Sound Pressure 75 8 dB A Sound Power measured per ISO 94 16 2 60 2 dB A Dimensions 10 5 L X 3 31 W X 9 45 H 266 7 X 84 X 240 mm Weight 3 25 lb Wetted Parts Catalyst Chemically coated aluminum stainless steel chemically resistant o rings Resin Carb...

Page 30: ...ng but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR TICULAR PURPOSE IN CONNECTION...

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