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Graco G3 SP Series, Instructions Manual

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Graco G3 SP Series Instructions Manual Download Page 3

Part / Model Numbers

3A4676B

3

Part / Model Numbers 

The Part Number is a six-digit unique number that is only used to order the G3 Pump. Directly related to this six digit 
Part Number is the configured Graco Model Number. This configured number identifies the distinct features of a spe-
cific G3 Pump. To help you understand each component that makes up the Model Number see Understanding Your 
Model Number, page 4. The tables below shows the relationship between each Part Number and its related Model 
Number. 

2 Liter Models

4 Liter Models

8 Liter Models

12 Liter Models

16 Liter Models

Part 

Numbers

Model Numbers

96G221

G3-G-12SP-2L0L09-10C00000

96G223

G3-G-24SP-2L0L09-10C00000

96G227

G3-G-ACSP-2L0L00-1D00000

Part 

Numbers

Model Numbers

96G222

G3-G-12SP-4L0L09-10C00000

96G224

G3-G-24SP-4L0L09-10C00000

96G228

G3-G-ACSP-4L0L00-1D00000

Part 

Numbers

Model Numbers

96G225

G3-G-24SP-8L0L09-10C00000

Part 

Numbers

Model Numbers

96G226

G3-G-24SP-120L09-10C00000

Part 

Numbers

Model Numbers

96G245

G3-G-ACSP-160L00-1D000000

Summary of Contents for G3 SP Series

Page 1: ...approved for use in explosive atmospheres or hazardous locations Part Nos page 3 5100 psi 35 1 MPa 351 6 bar Pump Output Pressure Important Safety Instructions Read all warnings and instructions in t...

Page 2: ...17 Loading Grease 17 Priming 18 Quick Setup Guide 19 Control Panel Overview 20 Programming 21 PUMP OFF REST Setup 22 Advanced Programming 24 Operation 29 Pump OFF Rest Mode 29 Lubrication Mode Cycle C...

Page 3: ...4 The tables below shows the relationship between each Part Number and its related Model Number 2 Liter Models 4 Liter Models 8 Liter Models 12 Liter Models 16 Liter Models Part Numbers Model Numbers...

Page 4: ...ource 12 12 Volts DC 24 24 Volts DC AC 100 240 Volts AC Code bb Operation Control SP Series Progressive Code cc Reservoir Capacity Liters 2L 2 Liters 4L 4 Liters 8L 8 Liters 12 12 Liters 16 16 Liters...

Page 5: ...or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids...

Page 6: ...hten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately PRESSURIZED EQUIPMENT HAZARD Over pressurization can result in equip...

Page 7: ...ing equip ment follow the Pressure Relief Procedure and disconnect all power sources PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious i...

Page 8: ...cers 2 included More spacers less output volume per stroke also see FIG 13 page 17 G Fuse DC models only Not included not shown Avail able from Graco See Parts page 43 H Control Panel I Power Sensor P...

Page 9: ...Valve Installations P Connected to fused power source Q Pressure relief valve Not included Required for each outlet user supplied See Parts page 43 R Cycle indicator sensor cable S Series progressive...

Page 10: ...d into an outlet that is properly installed and grounded in accordance with all local codes and ordinances when repair or replacement of the power cord or plug is required do not connect the grounding...

Page 11: ...Environments Use pump with CPC style power cable Use a corrosion preventative electrical grease on all contacts NOTICE Fuses user supplied are required on all DC mod els To avoid equipment damage Nev...

Page 12: ...lt condition Wiring and Installation Diagrams The following Table identifies the wiring and installation diagrams provided in this manual Outputs via 5 wire CPC power cable Pin 4 Alarm Pin 7 Low Level...

Page 13: ...DC 5 Wire Part No 127780 15 ft 4 5 m Part No 127781 20 ft 6 1 m Part No 127782 30 ft 9 1 m Pin Pin Name Color 1 Line Black 2 Neutral White 3 Not Used Not Used 4 Ground Green FIG 4 CPC Pin Pin Name Wir...

Page 14: ...24333 Cable Pin Out M12 for 5 m Cable Wire Colors FIG 7 FIG 6 1 SW 2 Not Used 3 SW 4 Signal 3 4 1 2 Sink NPN 2 or 3 wire 1 2 3 4 Source PNP 2 or 3 wire 1 2 3 4 Dry Contacts 1 2 3 4 Example Wiring Diag...

Page 15: ...le Part No 124594 4 Pin M12 Male Field Wireable Connector for 6 8 mm Cable NOTE Field wireable connectors are for sensors with integrated cable Part No 124595 5 Pin M12 Male Field Wireable Connector f...

Page 16: ...aning checking or servicing the equipment FIG 12 NOTICE Do not attach unsupported equipment to auxiliary fit tings such as fill ports and pump element Attaching unsupported equipment to these fitting...

Page 17: ...g the ON time of the pump will allow for control of the output volume Use these volume adjustments as a starting point and adjust as necessary to ensure desired lubrica tion dispense 3 Tighten pump el...

Page 18: ...nging greases always use compatible fluids or greases Priming NOTE It is not necessary to prime pump every time pump is filled with lubricant Pump only requires priming the first time it is used or if...

Page 19: ...Quick Setup Guide 3A4676B 19 Quick Setup Guide...

Page 20: ...and minutes when 1 hour Times pump rest between lube events Counts down from set time to zero ALARM ICONS LED next to icon lights when a fault warning event occurs during a run cycle See page 32 for...

Page 21: ...Graco understands that some users may want to protect the programming settings and therefore an option for adding PIN Code authorization is available The instructions for setting up PIN Code Authoriza...

Page 22: ...n SETUP MODE the number displayed in the third and fourth fields on the right side of display blink indi cating the device is ready to program the OFF Time hours when A8 is off When A8 is on the numbe...

Page 23: ...appears in the second HHHH number field 4 Press the ENTER button to lock in the selection The next number field to the right flashes indicating it is ready for programming 5 Repeat steps 1 4 to set t...

Page 24: ...etermine if a unit has an alarm AND OR loses power The output turns ON when power is applied It turns OFF when power is lost or an alarm occurs Normal operation OFF will only activate alarm output in...

Page 25: ...d Setup Entering Advanced Setup Press the UP ARROW button for 10 sec onds If the G3 was previously set up to require a PIN Code the LED next to the LOCK ICON lights indi cating a PIN Code is required...

Page 26: ...r field 4 Press the ENTER button to lock in the selection The next number field to the right flashes and the LED lights under SS indicating it is ready to program the seconds fields 5 Repeat steps 1 4...

Page 27: ...N LED s illuminate 1 The default OFF dis plays 2 Press the UP or DOWN ARROW button to change OFF to ON on the display to activate alarm condition 3 Press the ENTER button to exit Advanced Programming...

Page 28: ...on 3 Press the ENTER button to exit Advanced Programming A 9 Toggle Low Level Output on Low Level Warning or Fault This function changes the behavior of the low level out put in a warning or fault fro...

Page 29: ...default OFF is displayed The alarm output will toggle once a second 2 Press the UP or DOWN ARROW button to change OFF to ON on the display to change the low level reset upon power on 3 Press the ENTER...

Page 30: ...1 hour and 32 minutes before the lubrication cycle begins with A8 off 2 When the OFF Time count reaches zero the G3 Automatic Lubrication Pump turns the pump on and it runs for the programmed cycle O...

Page 31: ...This sequence repeats itself until the device is reprogrammed or an alarm occurs If power to the pump is lost during a lubrication cycle when power is restored the pump will resume the cycle with the...

Page 32: ...To clear a warning press and immediately release the RESET button Fault Warning Scenarios The following pages describe the most likely fault warnings you could receive Alarm Type What it Looks Like Wh...

Page 33: ...ed See A 2 Advanced Programming Low Level Alarm Time page 25 Cycle Warning Indicates that a cycle was not completed in the amount of time 4 minutes Unit will continue to oper ate for the number of lub...

Page 34: ...ed in the amount of time 4 minutes Examine system to deter mine if you have a plugged or broken line or other component failure i e divider valve Press and hold the RESET but ton to clear fault System...

Page 35: ...lements Examine the system to determine if you have a plugged or broken line or other component failure i e divider valve Press the RESET but ton to clear warning Duty Cycle Fault Indicates that a pum...

Page 36: ...e motor current Examine pump to ensure that it is rotating properly If necessary contact Graco Customer Service Tempera ture Warning The internal temperature of the unit is out of its recom mended ope...

Page 37: ...to operate for a total of 15 minutes before going into a Low Power Fault Also if the pump power cycles on power up for a minimum of 3 times the pump will display a low power warning If the warning con...

Page 38: ...g tabs are cracked or broken Replace reservoir Reservoir is being pressurized during filling Ensure vent hole is not plugged If problem persists contact Graco Customer Service or your local Graco dist...

Page 39: ...fittings clean using a clean dry cloth Dirt and or debris can dam age pump and or lubrication system Daily G3 Pump Unit and Reservoir Keep pump unit and reservoir clean using a clean dry cloth Daily D...

Page 40: ...0 3A4676B Parts 2 Liter Models 40a 14 1 13 18 17 34 36 33 37 21 30 15 4 3 31 Torque to 4 in lbs 0 45 N m 1 Torque to 30 in lbs 3 4 N m 2 Torque to 50 in lbs 5 6 N m 3 2 3 3 45 35 27 23 16 60 57 Low Le...

Page 41: ...Models 3A4676B 41 Parts 4 Liter and Larger Models 40a 35 14 1 13 18 17 34 16 36 33 37 21 30 15 4 3 31 Torque to 4 1 Torqueto30 2 Torque to 50 in lbs 5 6 N m 3 2 3 61 62 3 27 1 45 60 23 57 Low Level G...

Page 42: ...24B702 RESERVOIR 4 liter grease included in Kit 571183 1 45 24D838 BAFFLE low level 2 liter models 1 24E246 BAFFLE low level 4 liter models 1 24F836 BAFFLE low level 8 liter models 1 24F923 BAFFLE low...

Page 43: ...r Kits a ti15644 b a adjustment screw b locking nut Part Description Qty 16C807 VALVE pressure relief 500 3500 psi 3 44 MPa 34 4 bar 24 1 MPa 241 bar Set pres sure 3000 psi 10 20 68 MPa 206 8 bar 10 I...

Page 44: ...aximum Operating Current Resistive 3 A AC 3A DC Inductive 1 5 A AC 1 5 A DC Maximum Switching Capacity Resistive 50 VA 60 W Inductive 25 VA 30 W Min Permissible Load Resistive 10 A 10m VDC Inductive 1...

Page 45: ...18 NPT male fittings Reservoir Size 2 4 8 12 Liters IP Rating IP69K Sensor Inputs 1 cycle Ambient Temps 40 F 158 F 40 C to 70 C Weight Dry includes power cord and plug 13 3 lbs 6 03 kg Wetted Parts ny...

Page 46: ...n 1 or Option 2 See P N 126916 template FIG 31 0 367inch 9 3 mm 2x 0 366 inch 9 3 mm 3 544 inch 90 0 mm 7 087 inch 180 0 mm 1 180 inch 30 0 mm 3 268 inch 83 0 mm 0 722 inch 18 3 mm 2x 0 366 inch 9 3 m...

Page 47: ...Notes 3A4676B 47 Notes...

Page 48: ...sclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU...

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