Graco DataTrak kit User Manual Download

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Kit Instructions/Parts

DataTrak

Kits

313840N

For providing pump diagnostics and material usage information for diaphragm pumps.

Conversion Kits - DataTrak with Pulse Count and Runaway Protection

Conversion Kits - DataTrak with Pulse Count

Replacement Parts Kits

See pages 2 and 3 for model and agency approvals information.

Important Safety Instructions

Read all warnings and instructions in
appropriate product manuals. Save
all instructions.

Model 24B777 shown

ti14052a

Summary of Contents for DataTrak kit

Page 1: ...nversion Kits DataTrak with Pulse Count and Runaway Protection Conversion Kits DataTrak with Pulse Count Replacement Parts Kits See pages 2 and 3 for model and agency approvals information Important Safety Instructions Read all warnings and instructions in appropriate product manuals Save all instructions Model 24B777 shown ti14052a ...

Page 2: ... Setup Mode 7 Run Mode 7 Calibration Procedure 9 Parts 14 Graco Standard Warranty 20 Graco Information 20 Related Manuals Pump Operation Repair Parts Husky 1050 312877 313435 Husky 15120 3A2888 3A2889 Husky 2200 3A2578 3A2714 Husky 3300 3A0410 3A0411 Endura Flo 4D150 and 4D350 333015 DataTrak includes agency approvals listed below 0359 II 1 G Ex ia IIA T3 Ga ITS13ATEX27862X 9902471 Class I Div 1 G...

Page 3: ... Count 24Y304 24Y306 24B777 24K861 Aluminum 24B795 24B795 24B784 24B784 24V233 24K862 Polypropylene 24B794 24B794 24B794 24B794 24B793 Conductive Polypropylene 24B794 Endura Flo 4D150 Endura Flo 4D350 Husky 1050A Husky 3300A Description 17H320 17H321 24B772 24K864 Solenoid Reed Switch Assembly pulse count and runaway protection 24B798 24B798 Reed Switch Assembly pulse count only Husky1050P or 1050...

Page 4: ...tic Codes card that matches the operator s preferred language Insert it in the inside of the DataTrak cover for quick reference 5 DataTrak with runaway protection Attach the sole noid S and bracket 4d to the air valve Use the same screws 4c that attach the air valve to the manifold as shown SPECIAL CONDITIONS FOR SAFE USE Equipment must comply with the following conditions to avoid a hazardous con...

Page 5: ...ed slower than the run away limit 3 Check for proper reed switch operation a The DataTrak pump icon should move when the air motor changes direction b The Grand Totalizer and Batch Totalizer should advance 4 DataTrak with runaway protection Check for proper runaway operation a Run the air motor at a speed faster than the run away limit b After 5 consecutive cycles the DataTrak should stop the pump...

Page 6: ... Key Enables Prime Flush mode While in Prime Flush mode runaway protection is disabled and the batch totalizer BT will not count LED will flash while in Prime Flush mode RK Reset Key Resets faults Press and hold for 3 seconds to clear the batch totalizer Push to toggle between flow rate and cycle rate CF Cycle Flow Rate BT Batch Totalizer resettable GT Grand Totalizer not resettable min Fig 1 Data...

Page 7: ...a field 3 To enter setting for runaway if equipped enter pump speed in cycles min The exact setting will vary by pump speed and viscosity of fluid Choose a setting that is just above the fastest speed expected during normal operation NOTE Set the value to zero to disable runaway protec tion or if your pump is not equipped with a runaway pro tection solenoid NOTE A flashing LED indicates an error t...

Page 8: ... dis play then press and hold for 3 seconds If AC is set to gallons or ounces BT and GT dis play gallons If AC is set to liters or cc BT and GT display liters If AC is set to cycles BT and GT display cycles NOTE Press to toggle between flow rate units and cycles A letter under the BT display indicates that both BT and GT are displaying gallons g or liters l No let ter means both BT and GT are disp...

Page 9: ...Convert the actual volume dispensed to cubic centi meters cc See conversion chart 6 Divide the actual volume dispensed cc by the number of cycles indicated on the DataTrak batch totalizer display 7 Press to enter the Setup screen Enter the number from Step 6 in field 2 of the Setup screen Units Measured Multiply by To get Gallons U S 3785 cc Gallons Imp 4546 cc Liters 1000 cc Quarts 946 cc Ounces ...

Page 10: ...naway Damaged solenoid Damaged valve carriage Runaway protection may be enabled with pump that is not equipped with a runaway sole noid valve Enter setup screen and disable runaway protec tion E 4 Disconnected Solenoid Solenoid is disconnected Solenoid unplugged Damaged solenoid wires E 6 Blown Fuse Fuse is blown Replace fuse see page 11 Faulty solenoid or solenoid wiring Extreme temperatures abov...

Page 11: ...eplace with an approved battery See Fig 4 To reduce the risk of fire and explosion the battery and fuse must be replaced in a non hazardous loca tion Use only an approved replacement battery shown in Table 2 and an approved fuse shown in Table 3 Use of an unapproved battery or fuse will void Graco s war ranty and Intertek and Ex approvals Fig 2 Disconnect DataTrak Fig 3 Remove DataTrak ti14053a Ta...

Page 12: ...where to find the Series letter Table 3 Approved Fuses DataTrak Part Number Series Fuse Required 289822 A or B 24C580 C and later 24V216 24Y304 and 24Y306 A and later 24V216 All other part numbers A 24C580 B and later 24V216 Fig 4 DataTrak Battery and Fuse Location ti11994b Battery Fuse Solenoid Cable Connection SensorCable Connection Series Letter last digit of code ...

Page 13: ...DataTrak Operation 313840N 13 ...

Page 14: ...777 Aluminum 24B784 Polypropylene and 24B793 Conductive Polypropylene Husky 15120 24B784 Polypropylene Husky 2200 24V233 Polypropylene Husky 3300 24K861 Aluminum and 24K862 Polypropylene ti14052a Aluminum Plastic 1 2 3 4a 4b Aluminum Plastic 6a 6b 6c 6a 6b 6c 4d 4c ti14226a ti14225a 4d 4c ...

Page 15: ...ID 1 4b SCREW reed switch 8 32 x 1 50 taptite aluminum air valve 6 19 x 1 5 8 plastite plastic air valve 1 4c BRACKET solenoid 1 4d FASTENER solenoid M6 x 25 screw aluminum air valve M6 hex nut plastic air valve 2 6 AIR VALVE kit includes Parts 6a 6c 1 24B767 Husky 1050 Aluminum 24B774 Husky 1050 and 15120 Polypropylene 24B776 Husky 1050 Conductive Polypropylene 24V232 Husky 2200 Polypropylene 24K...

Page 16: ...Parts 16 313840N Conversion Kits Cycle Count and Runaway Protection Endura Flo 4D150 Kit 24Y304 Endura Flo 4D350 Kit 24Y306 6a 6b 6c ti14225a 1 3 4b 4d 4c 4a ...

Page 17: ...TCH kit includes Parts 4a 4d 1 17H320 for 4D150 17H321 for 4D350 4a REED SWITCH with SOLENOID 1 4b SCREW reed switch 8 32 x 1 50 taptite 1 4c BRACKET solenoid 1 4d FASTENER solenoid M6 x 20 screw 4 6 AIR VALVE kit includes Parts 6a 6c 1 17H318 for 4D150 17H316 for 4D350 6a VALVE air smart 1 6b GASKET air valve 1 6c FASTENERS air valve M6 x 20 screw 4 7 15V262 LABEL warning not shown 1 8 16A098 CAR...

Page 18: ...o Part No Description Qty 1 DATATRAK module see pages 11 and 12 for battery and fuse replacement information 1 2 CABLE CAN 1 3 BRACKET wall 1 5 REED SWITCH kit includes Parts 5a 5b 1 24B796 Plastic air valve 24B798 Aluminum air valve 5a REED SWITCH 1 5b SCREW reed switch 8 32 x 1 50 taptite aluminum air valve 6 19 x 1 5 8 plastite plastic air valve 1 6 15V262 LABEL warning not shown 1 7 16A098 CAR...

Page 19: ... Husky 1050 15120 Husky 2200 3300 Air Valve Material Includes 24B771 24K863 Plastic Reed switch and solenoid 4a bracket 4c and fasteners 4b 4d 24B772 24K864 Aluminum Husky Pumps Air Valve Material Includes 24B796 Plastic Reed switch 5a and fastener 5b 24B798 Aluminum ...

Page 20: ...in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of war...

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