Graco A23000 Instructions And Parts Download Page 1

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3A6349A

Instructions-Parts

G-Chem Beam
Pump

Lever-driven pump for injecting chemicals at well sites. For professional use only.

See page 3 for model information, including maximum working pressure.

Important Safety Instructions

Read all warnings and instructions in this manual
before using the equipment. Save all instructions.

Summary of Contents for A23000

Page 1: ...p for injecting chemicals at well sites For professional use only See page 3 for model information including maximum working pressure Important Safety Instructions Read all warnings and instructions i...

Page 2: ...umpjack Connections 10 Fluid Connections 11 Operation 12 Pressure Relief Procedure 12 Flush the Equipment 12 Prime the Pump 13 Calibrate Chemical Dosage 13 Adjust the Pump Stroke 14 Preventive Mainten...

Page 3: ...n Simplex FKM 800 5 5 55 A23003 CI NAO 2XG 000 0 1 4 in Simplex HNBR 2500 17 2 172 A23004 CI NAO 3XG 000 0 3 8 in Simplex HNBR 1500 10 3 103 A23005 CI NAO 5XG 000 0 1 2 in Simplex HNBR 800 5 5 55 A230...

Page 4: ...le of the G Chem Assembly Identification Plate A23000 CI 2XF 000 0 A 2500 17 Graco Inc P O Box 1441 Mpls MN 55440 USA Model Number Configuration Number Date Code Side 1 Side 2 CI 2 X F 0 0 0 0 Chemica...

Page 5: ...tification Plate A30970 A 2500 17 Graco Inc P O Box 1441 Mpls MN 55440 USA CI 25 XF 0 Model Number Configuration Number Date Code CI 25 X F 0 Chemical Injection Plunger Size Plunger Coating Seal Mater...

Page 6: ...fumes are present Use only grounded hoses Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire...

Page 7: ...ng of the lowest rated system com ponent See Technical Specifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Specifica tions in...

Page 8: ...hem chemical injection beam pump Your installation may dif fer from what is shown here See Accessories on page 8 The G Chem beam pump A and the swivel block B are the only components in FIG 3 supplied...

Page 9: ...Installation 3A6349A 9 FIG 3 Typical G Chem beam pump installation with pumpjack A B F E G C D H J N K L M R P...

Page 10: ...upward pull as it rises The lever arm 122 must be able to travel 6 in below the base of the G Chem pump A to achieve maximum flow 4 Securely clamp or bolt the G Chem pump A to the pumpjack base M usin...

Page 11: ...mum working pressure of the pump 5 Connect a 1 4 npt f fluid line from the outlet check valve J to the injection point FIG 5 G Chem Beam Pump Components 7 Swivel Block 8 Eye Bolt 101 Drive Housing 112...

Page 12: ...215 to the supply source of the flushing fluid See FIG 3 on page 8 4 Connect the outlet check valve 216 to a waste res ervoir 5 Operate the lever arm 122 by hand until the dis pensed fluid is predomi...

Page 13: ...age 1 With the pumpjack turned off set the stroke adjust ment of the pump to an estimated setting for the desired flow rate Refer to Adjust the Pump Stroke page 14 and Baseline Chemical Dosage Setting...

Page 14: ...he guard 127 The fasteners are captive and will remain with the guard 4 Push the split ring 121 left or right to expose the dowel pin 120 in one of the stroke holes 5 Push out the pin 120 using a scre...

Page 15: ...om the lever arm 122 using a flat blade screwdriver 4 Remove the lever arm 122 from the shaft 105 5 Reorient the lever arm 122 so the arrow on the lever arm lines up with either 1 or 2 on the shaft 10...

Page 16: ...ever Setting Approximate Flow Rate GPD LPD 5 3 4 2 0 3 1 1 3 4 2 0 7 2 6 3 4 2 1 2 4 5 1 2 1 0 5 1 9 1 2 1 1 1 4 2 1 2 1 1 8 6 8 Full 2 0 6 2 3 Full 2 1 5 5 7 Full 2 2 6 9 8 3 4 1 0 7 2 6 3 4 1 1 6 6...

Page 17: ...included in your pump have the ability to be adjusted to stop leaks that develop when the seals are worn If a leak develops in the pump s fluid section tighten the packing nut clockwise by 1 16th of...

Page 18: ...tion Air bubbles in fluid Suction line is loose Tighten suction line Fluid leaking Loose fittings Tighten fittings Worn or damaged seals and or pack ing Adjust or tighten seals and or pack ing If leak...

Page 19: ...3 and slide the fluid cylinder away from the drive housing 101 NOTE The plunger 209 will stay within the drive housing 101 unless the dowel pin 120 is removed The dowel pin is held in place by a split...

Page 20: ...and tight and the flange of the packing nut 207 is below the surface of the fluid cylinder 201 10 Slide the fluid cylinder 201 onto the plunger 209 and use the screws 3 to attach the fluid cylinder 20...

Page 21: ...iguration CI 2XF 000 0 shown 101 103 102 104 105 106 108 107 112 113 114 115 116 117 118 119 109 120 121 110 122 123 124 125 126 127 128 129 130 130 131 132 133 3 7 9 6 8 6 5 6 6 5 210 211 215 207 208...

Page 22: ...B32268 Pin dowel 1 121 Ring split included with dowel pin ref 120 1 122 Arm shaft lever 1 123 Clip shaft retaining 1 124 Screw phillips 2 125 Plug Simplex 1 126 156401 O Ring 1 127 B32787 Guard 1 128...

Page 23: ...lunger Size Diameter Qty 1 4 in 3 8 in 1 2 in Chromex Coated 17 4 Stainless Steel 209 B32779 B32779 B32779 1 Part No Description B32045 225 750 PSI Pressure Relief Valve Kit B32046 750 1500 PSI Pressu...

Page 24: ...ions 24 3A6349A Dimensions G Chem Beam Pump Dimensions FIG 12 G Chem Pump Dimensions A B C D E F G 13 8 in 35 1 cm 9 3 in 23 6 cm 4 6 in 11 7 cm 7 4 in 18 8 cm 18 4 in 46 7 cm 3 3 in 8 4 cm 12 7 in 32...

Page 25: ...mum sound pressure 70 dBa Inlet Outlet Sizes Fluid inlet size 1 4 in npt m Fluid outlet size 1 4 in npt m Materials of Construction Pump Check Valve Seal Material See Configuration Chart on page 4 for...

Page 26: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...