Graco 918334, Instructions-Parts List Manual

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Table of Contents
List of Models 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking and Repacking 8 . . . . . . . . . . . . . . . . . . . . .
Unpacking the Product 8 . . . . . . . . . . . . . . . . . . . . . .
Repair and Repacking the Product 8 . . . . . . . . . . . .
Typical Installation 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting a Location for the Ram 10 . . . . . . . . . . . . .
System Accessories and Modules 10 . . . . . . . . . . . .
Installation 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locating the Ram 13 . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrically Connect Hose to the Electrical
Control Panel
13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ground The System 14 . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Electrical Control Panel
to a Power Source
15 . . . . . . . . . . . . . . . . . . . . . . . . .
Check the Resistance Between the
Supply Unit and the True Earth Ground
15 . . . . . . .
Checking Resistance 16 . . . . . . . . . . . . . . . . . . . . . . .
Overview of the Temperature
Controller Settings
18 . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Factory P, I, and D Settings 18 . . . . . . . . . . .
Flushing the System 19 . . . . . . . . . . . . . . . . . . . . . . .
Initial Material Loading 20 . . . . . . . . . . . . . . . . . . . . . .
Operation 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Procedure 21 . . . . . . . . . . . . . . . . . .
Raising and Lowering the Ram 21 . . . . . . . . . . . . . .
Daily Start-up Procedure 22 . . . . . . . . . . . . . . . . . . . .
Changing Empty Pails 23 . . . . . . . . . . . . . . . . . . . . . .
Shutdown 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency Stop 24 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reading the Electrical Control Panel Indicators 25
Resetting the Ground Fault Interrupt
26 . . . . . . . . . .
Flushing Safety 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ram Troubleshooting 28 . . . . . . . . . . . . . . . . . . . . . . . .
Heated Pump Troubleshooting 29 . . . . . . . . . . . . . . . .
Air Motor Troubleshooting 30 . . . . . . . . . . . . . . . . . . . .
Electrical Control Panel Troubleshooting 30 . . . . . .
Service 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ram Service 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing a Material Pail from the Supply Unit 31 .
Servicing the Follower 32 . . . . . . . . . . . . . . . . . . . . . .
Servicing the Pump/Motor Assembly
for the Check-Mate 800
34 . . . . . . . . . . . . . . . . . . . . .
Servicing the Pump/Motor Assembly
for the Therm-O-Flow Mini-5 Supply Unit
38 . . . . . .
Inspection Frequency 39 . . . . . . . . . . . . . . . . . . . . . .
Removing/Replacing the CB100 Controller 39 . . . .
Parts 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 918334, 76 mm (3”) Ram,
Therm-O-Flow 15:1 President, w/silicone
follower wipers, 480 VAC
41 . . . . . . . . . . . . . . . . . . .
Model 918337, 76 mm (3”) Ram,
PUR Therm-O-Flow 15:1 President, w/silicone
follower wipers, 480 VAC
41 . . . . . . . . . . . . . . . . . . .
Model 918340, 76 mm (3”) Ram,
PUR Therm-O-Flow 15:1 President, Swirl Valve,
w/silicone follower wipers, 480 VAC
41 . . . . . . . . . .
Model 918522, 76 mm (3”) Ram,
Therm-O-Flow 15:1 President,
w/silicone follower wipers, 480 VAC
41 . . . . . . . . . .
Model 918532, 76 mm (3”) Ram,
Therm-O-Flow 15:1 President,
w/silicone follower wipers, 240 VAC
41 . . . . . . . . . .
Model 918343, 76 mm (3”) Ram, 19:1 Senator,
Therm-O-Flow Heated Check-Mate 800,
w/silicone follower wipers, 480 VAC
45 . . . . . . . . . .
Model 918352, 76 mm (3”) Ram, 19:1 Senator,
PUR Therm-O-Flow Heated Check-Mate 800,
w/silicone follower wipers, 480 VAC
45 . . . . . . . . . .
Model 918344, 76 mm (3”) Ram, 31:1 Bulldog,
Therm-O-Flow PUR Heated Check-Mate 800,
w/silicone follower wipers, 480 VAC
47 . . . . . . . . . .
Model 918437, 76 mm (3”) Ram, 31:1 Bulldog,
Therm-O-Flow PUR Heated Check-Mate 800,
w/silicone follower wipers, 240 VAC
47 . . . . . . . . . .
Model 918593, 76 mm (3”) Ram, 31:1 Bulldog,
Therm-O-Flow PUR Heated Check-Mate 800,
w/finned platen, 480 VAC
47 . . . . . . . . . . . . . . . . . . .
Model C59398, 76 mm (3”) Ram, 65:1 King,
Therm-O-Flow PUR Heated Check-Mate 800,
w/silicone follower wipers, 240 VAC
49 . . . . . . . . . .