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Troubleshooting
3A8502A
17
Troubleshooting
before checking or repairing pump.
2. Check all possible problems and causes before
disassembling pump.
Daily Maintenance
Check the clamp nut (DN) on a daily basis and tighten if
necessary.
Problem
Cause
Solution
The pump fails to operate
Damaged air valve
Replace or service air valve (314).
Damaged pilot valve
Replace pilot valves (313).
Inadequate air supply or restricted
lines.
Clean lines or increase the air supply.
See
, page
Closed or clogged air valves
Open or clear the valves.
Clogged fluid hose or valve
Clear the hose or valve.
The pump operates, but the output is
low on both strokes
Clogged fluid hose or valve
Clear the hose or valves.
Exhausted fluid supply
Refill the fluid supply and reprime the
pump.
Worn or damaged valves or seals
Service the valves or seals.
The pump operates, but the output is
low on the downstroke
Held open or worn intake valve
Clear or service the valve.
Worn or damaged valves or seals
Service the valves or seals.
The pump operates, but the output is
low on the upstroke
Held open or worn piston valve
Clear or service the valve.
Worn or damaged valves or seals
Service the valves or seals.
Erratic or accelerated operation
Exhausted fluid supply
Refill the fluid supply and reprime the
pump.
Pump slowly moves after fluid shutoff in
the downstroke
Clogged or dirty intake valve check ball Clean ball and seat.
Worn or damaged valves or seats
Install repair kit.
Pump moves slowly after fluid shutoff in
the upstroke
Clogged or dirty piston ball or seat
Clean ball and seat.
Worn or damaged valves or seats
Install repair kit.
Air continuously escapes around piston
rod
Damaged U-cups (307)
Replace piston rod U-cup (307).
Air continuously escapes from muffler Damaged air valve plate (413) or cup
(414)
Replace or service air valve (314).
Air motor “bounces” at top of stroke
Damaged bottom valve
Replace bottom pilot valve (313).
Air motor “bounces” at bottom of stroke Damaged top valve
Replace top pilot valve (313).
Icing inside motor
Air motor operating at high pressure or
high cycle rate
Reduce pressure, cycle rate, or duty
cycle of motor. Reduce dew point of
compressed air in moisture-coalescing
filter.
Summary of Contents for 26D001
Page 31: ...Notes 3A8502A 31 Notes...