background image

Needle Replacement

313347C

5

Needle Replacement

Removal

1.

Relieve pressure, page 2. Set trigger lock (11a).

2.

Disconnect air hose from gun.

3.

Disconnect bracket (36) from retainer (16) and swivel 
bracket out of the way

4.

Remove tip (28) and guard (29), Parts, page 7, from 
air cap manifold (26). 

5.

Release trigger lock (11a). Squeeze trigger (11). 
Remove set screw (39) at base of air cap manifold 
(26). Unscrew air cap manifold from front of gun (26).

6.

Squeeze trigger. Remove diffuser housing (3).

7.

Remove locknut (10) and end cap (9).

8.

Tap needle assembly (8), Parts, page 7, out, with 
needle exiting through front of gun. 

9.

Use a soft brush to clean out internal passages of 
gun.

Installation

1.

Apply non-silicon grease to o-rings of new needle.

2.

Guide new needle (8), Parts, page 7, through front of 
gun.

3.

Loosely install end cap (9) and locknut (10).

4.

Grease threads of needle housing (3).

5.

Squeeze trigger (11) and install diffuser (5). Torque 
to 26-32 ft-lb (36-40 N•m).

6.

Hold gun with nozzle facing up.

7.

Turn locknut (10) clockwise until you see and feel 
trigger (11) raise slightly. 

8.

Turn locknut (10) 3/4 turn counter-clockwise.

NOTE: Needle is properly adjusted when trigger moves 
freely.

9.

Screw air cap manifold 
(26) on until end of 
manifold is flush with end 
of diffuser housing (5).

26

15

11a

9

10

5

1

11

3

ti12852a

8

NOTICE

The end of the diffuser housing must be flush or 
sticking out beyond the manifold in order to ensure a 
proper seal.

ti12851a

Summary of Contents for 257096

Page 1: ...mes are present Ground all equipment in the work area See Ground ing instructions Use only grounded hoses Hold gun firmly to side of grounded pail when trigger ing into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can ca...

Page 2: ...n loosen completely Clear hose or tip obstruction Trigger Lock To prevent injury when gun is not in use always set gun trigger lock A if sprayer is turned off or left unattended Setup Make sure sprayer is turned off and unplugged from power source Refer to your sprayer instruction manual for priming and spray instructions Connect Gun to Sprayer 1 Attach air hose NOTE The first time you set up the ...

Page 3: ...al 313316 If you are using a different sprayer see your equipment instruction manual Setup 1 Prime sprayer See manual 313316 2 Slide air on off valve on up 3 Turn air adjustment valve off at gun 4 Increase fluid pressure to eliminate tails 5 Decrease fluid pressure until just before tails start to appear 6 Increase air pressure with air adjustment valve to eliminate tails 7 Slide air on off valve ...

Page 4: ...ull gun trigger and flush gun with solvent until all traces of fluid are removed from gun passages 6 Turn sprayer function selection switch to OFF 7 Relieve pressure page 2 8 Disconnect fluid supply hose from gun 9 If it is necessary to remove diffuser 5 to clean follow Needle Replacement Removal procedure steps 1 through 6 10 Dip soft bristle brush into a compatible solvent Do not use a wire brus...

Page 5: ... brush to clean out internal passages of gun Installation 1 Apply non silicon grease to o rings of new needle 2 Guide new needle 8 Parts page 7 through front of gun 3 Loosely install end cap 9 and locknut 10 4 Grease threads of needle housing 3 5 Squeeze trigger 11 and install diffuser 5 Torque to 26 32 ft lb 36 40 N m 6 Hold gun with nozzle facing up 7 Turn locknut 10 clockwise until you see and ...

Page 6: ...s 3 and or 5 relieve pressure and disconnect hose Readjust needle Repeat tests Technical Data Maximum inlet fluid pressure 3600 psi 24 8 MPa 240 bar Maximum inlet air pressure 100 psi 0 7 MPa 7 bar Air inlet 1 4 nps Fluid inlet 1 4 nps Sound levels per ISO 3744 Sound power level less than 65 0 dB A Sound pressure level less than 65 0 dB A Wetted parts Bare spray gun stainless steel aluminum Transl...

Page 7: ...HANDLE gun 1 14b SWIVEL gun 1 16 15W291 RETAINER guard 1 22 278003 HANDLE gun 1 24 122530 O RING 1 26 KIT repair manifold 1 257783 GUN Model 257096 includes 26a 26b 26c 26d 257784 GUN Model 257380 includes 26c 26d 26e 26f 26a MANIFOLD air cap RAC 1 26b 120775 O RING 1 26c 15W160 GASKET tube 2 26d 111102 SCREW set 1 26e MANIFOLD air cap flat 1 26f 122486 O RING 1 27 15J770 HOUSING RAC 1 28 FFT210 T...

Page 8: ... no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULA...

Reviews: