Graco 24X856 Instructions And Parts Download

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334644C

Instructions - Parts

™

10000 Air Motor

For use with high output reciprocating Graco pumps. For professional use only.

Model No. 24X856

100 psi (0.7 MPa, 7 bar) Maximum Working Pressure

Model No. 273088
100 psi (0.7 MPa, 7 bar) Maximum Working Pressure
(For use on XP-hf systems only)

Important Safety Instructions

Read all warnings and instructions in this manual and in related
manuals. Save all instructions.

Summary of Contents for 24X856

Page 1: ...professional use only Model No 24X856 100 psi 0 7 MPa 7 bar Maximum Working Pressure Model No 273088 100 psi 0 7 MPa 7 bar Maximum Working Pressure For use on XP hf systems only Important Safety Inst...

Page 2: ...ooting 10 Ice In Air Motor 11 Repair 12 Preventive Maintenance Schedule 12 Pressure Relief Procedure 12 Repair Air Valve 13 Replace Pilot Valves 16 Repair Air Motor 16 Parts 19 Air Valve Parts 21 Kits...

Page 3: ...om distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check...

Page 4: ...into pail Do not use pail liners unless they are anti static or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct...

Page 5: ...ork area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns Protective equipment includes but is not limited to Protective eyewear and hearing protect...

Page 6: ...Air inlet 1 in npt f C Muffler D Pilot valve E Manifold F Manual Shuttle Override Button G Ground screw H Static ground cable J Plug for optional solenoid K Optional reed switch mount L External pilo...

Page 7: ...e aluminum manifold which can sometimes get cold enough for airline moisture to freeze and block the signals Manual Override Buttons There are manual override buttons F on each end of the air valve th...

Page 8: ...d type master air valve Required in your system to relieve air trapped between it and the air motor when the valve is closed Be sure the valve is easily accessible from the pump and located downstream...

Page 9: ...8 bar to manually operation the buttons 2 If a poppet is plugged a Press the button on the end where the motor stopped This will cause the motor to run another cycle b Press the button again to finis...

Page 10: ...lugged Disconnect pilot line 55 If motor still doesn t change over shuttle piston metering hole is plugged Clean or replace shuttle valve piston assembly 102 Motor stalled at bottom of stroke with exh...

Page 11: ...he air Raise the compressed air temperature Warmer air going in helps the motor parts stay above freez ing Compressed air especially at these volumes is warm when compressed Keep the air warm or stay...

Page 12: ...all uid drain valves in the system having a waste container ready to catch drainage Leave drain valve s open until you are ready to spray again 7 If you suspect the spray tip or hose is clogged or tha...

Page 13: ...rt in the valve manifold 7 Reattach the solenoid bracket and the solenoid 8 Use screw to attach the reed switch assembly to the new air valve Be sure the sensor cables are con nected properly see pump...

Page 14: ...Repair 14 334644C FIG 5 Air Valve Assembly Apply high quality lithium grease 1...

Page 15: ...bricate and install new o ring 106 on bottom end cap 107 Lubricate and install new o ring 119 and runaway reset button 118 on top end cap 117 Install the end caps 107 117 into the hous ing 5 Install a...

Page 16: ...See Kits and Acces sories page 22 for the correct kit for your motor Parts included in the kit are marked with an asterisk For best results use all the parts in the kit Disconnect the Air Motor 1 Flus...

Page 17: ...pipe or a long wrench handle through the lift ring 17 and hit the pipe 5 Remove the muffler 12 from around the cylinder Remove the cylinder 3 6 Slide the piston assembly 4 straight up off the bot tom...

Page 18: ...on assembly 4 down into the cylinder 3 Be sure the o ring 10 stays in place Work it carefully into the groove 7 Install the muffler 12 around the cylinder 3 and in the groove on the bottom cover 1 Be...

Page 19: ...thium grease Torque to 95 105 in lb 11 12 N m Press to snap fit Apply medium thread locker Torque to 3 ft lbs 44 7 4 N m 1 4 3 2 5 8 7 9 6 Torque to 60 2 ft lbs 81 2 7 N m Piston rod 6 must move throu...

Page 20: ...b PACKING u cup shaft 1 15c 154741 PACKING o ring bottom 1 15d 197650 O RING buna top 1 16 16D001 ADAPTER lift ring 1 17 15F931 RING lift sst 1 9 16 thrd 1 18 NXT106 BUMPER piston with mag net 1 Ref P...

Page 21: ...ir XL 2 108 PACKING u cup 2 109 SCREW m3 thread form ing 2 110 557832 RING retainer 187basic int 2 111 SPRING detent 1 112 BASE cup valve air xl lapped 1 Ref Part Description Qty 113 CUP valve air xl...

Page 22: ...g mid dle 15a Packing U cup shaft 15b 154741 Packing O ring bot tom 15c 197650 O ring Buna top 15d O ring piston 10 Packing U cup 8 Seal Rod 9 Ring Retaining 11 Gasket End Cap 2 22 Gasket Muffler 42 P...

Page 23: ...4010 Packing O ring 106 Cap Valve 107 557832 Ring Retaining 110 154741 Packing O ring 117 Button Reset 118 15K783 Fitting Elbow Street 1 8 122 555749 Connector 4 JIC 124 Part No Description Air Motor...

Page 24: ...imensions Model No 24X856 24 334644C Dimensions Model No 24X856 Mounting Hole Diagram A in mm B in mm C in mm D in mm E in mm F in mm 14 25 361 9 16 66 423 2 21 75 552 5 17 9 454 7 2 63 66 8 7 38 187...

Page 25: ...ensions Model No 273088 334644C 25 Dimensions Model No 273088 Mounting Hole Diagram A in mm B in mm C in mm D in mm E in mm F in mm 14 25 361 9 17 03 432 5 21 75 552 5 17 9 454 7 2 65 67 3 7 8 198 1 W...

Page 26: ...linder Inside Diameter 13 in 330 mm Minimum Filtiation Size 0 0016 in 40 micron Weight 104 lbs 47 2 kg Air Inlet Size 1 in npt f Maximum Motor Speed Do not exceed maxi mum recommended speed of fluid p...

Page 27: ...aterial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTI...

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