Graco 234122 Instructions-Parts List Manual Download Page 1

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200 LITER (55 GALLON) DRUM SIZE
165 MM (6.5 IN.) DUAL POST

Air-Powered

Ram Supply Unit

Instructions–Parts List

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 1996, Graco Inc. is registered to I.S. EN ISO 9001

310524W

Model 918316

Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.

See page 2 for Models and Table of Contents.

8934B

Summary of Contents for 234122

Page 1: ...Parts List GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 1996 Graco Inc is registered to I S EN ISO 9001 310524W Model 918316 Important Safety Instructions Read all warnings and instruct...

Page 2: ...uiet King 24 1 Check Mate 800 16 6 MPa 166 bar 2400 psi 9 These products are CE marked Symbols 3 Warnings 3 Pump Selection Chart 6 Typical Installation 7 Selecting a Location for the Ram 8 System Acce...

Page 3: ...maximum inbound air pressure to the ram D Never exceed the recommended working pressure or the maximum air inlet pressure stated on your pump or in the Technical Data on page 56 D Be sure that all spr...

Page 4: ...rating the equipment D Check the hoses tubes and couplings daily Replace worn damaged or loose parts immedi ately Do not repair high pressure couplings you must replace the entire hose D Use only Grac...

Page 5: ...the fluid container when raising or lowering the ram D Before checking or servicing the ram or pump follow the Pressure Relief Procedure on page 13 TOXIC FLUID HAZARD Hazardous fluid or toxic fumes c...

Page 6: ...65 1 King CM800 CS Lower 65 1 King CM800 SST Lower 31 MPa 310 bar 4500 psi 31 MPa 310 bar 4500 psi 40 MPa 403 bar 5850 psi 40 MPa 403 bar 5850 psi 0 6 MPa 6 2 bar 90 psi 0 6 MPa 6 2 bar 90 psi 0 6 MP...

Page 7: ...ower Plate Blowoff Button H Ram Air Supply Hose I Air Line Lubricator J Fluid Drain Valve required K Fluid Regulator L Applicator Gun or Valve M Gun Swivel N Mounting Plate 10 Follower Rod 20 Pump Ass...

Page 8: ...uid hoses are properly sized for your system D to use only electrically conductive air and fluid hoses D to use only Graco approved hoses Do not remove the spring guard that is used to help protect th...

Page 9: ...ocate upstream from all other air line accessories This isolates the acces sories for servicing Fluid Line Accessories Fig 1 Install the following accessories in the positions shown in the Typical Ins...

Page 10: ...ere and in the individual component manuals WARNING FIRE AND EXPLOSION HAZARD When installing the pump ground the system as explained below Also read the section FIRE AND EXPLOSION HAZARD on page 4 To...

Page 11: ...the risk of injury or equip ment damage D Make sure all material hose connec tions are secure D Do not pressurize the system until you have verified the system is ready and it is safe to do so 1 Check...

Page 12: ...y 2 Open a drum of the proper material and place it under the elevated follower plate NOTE Whenever drum changes are required re move the cover from a drum of new material by hold ing it level and lif...

Page 13: ...ispensing D install or clean the spray tip nozzle D check or service any of the system equipment PRESSURIZED FLUID HAZARD Do not operate the 80 1 Premier above 5 bar 73 psi air pressure The CM1000 low...

Page 14: ...Too little pres sure can cause the ram to lift the entire drum from the ground PRESSURIZED FLUID HAZARD Bursts of material and air will exit the bleed port To reduce risk of injury or damage to equip...

Page 15: ...om the drum to expose the material Make sure that there are no foreign objects on the material surface NOTE Whenever drum changes are required re move the cover from a drum of new material by hold ing...

Page 16: ...ents that are chemically compat ible with the equipment wetted parts See the Technical Data sections of all the equipment manuals Always read the material manufacturer s literature before using fluid...

Page 17: ...air pressure too high Decrease ram air pressure wipers Worn or damaged wipers Replace wipers See procedure on page 19 Material pump won t prime proper ly only pumps air Closed main air valve or clogge...

Page 18: ...ve pressure always follow the Pressure Relief Procedure page 13 2 Fig 1 Using the ram hand valve 30 on the air control move the ram to the DOWN position 3 When the ram reaches the full down position m...

Page 19: ...61 To replace worn or damaged wipers w Fig 5 w 1 Raise the follower plate up out of the drum by observing the cautions and warnings then follow ing steps 1 through 4 of the procedure for Chang ing Emp...

Page 20: ...am Pressure Relief Procedure page 18 4 Relieve the ram air pressure 5 Bleed off pressure in system and excess material by opening dispense gun and catching material in waste container 6 Make note of a...

Page 21: ...g the Air Motor to the Pump Reverse the above procedure to re attach the pump to the air motor Be sure that when you reinsert the collar couplings into the coupling nut 41 the large flanges point upwa...

Page 22: ...ng nut 74 which attaches the pump to the air motor Be careful not to lose the collar couplings 8 Remove the nuts 76 from the tie rods 75 You can now separate the pump from the air motor 9 Raise the ra...

Page 23: ...back onto the pump If your pump follower configuration has a gasket be sure to replace the gasket before sliding the follower back onto the pump Inspection Frequency Ram Periodically once a year insp...

Page 24: ...6 Series B 165 mm 6 5 in Ram 80 1 Premier Motor Check Mate 1000 Pump EPDM Wipers 8934B 70 57 58 9 68 15 21 23 83 14 13 12 11 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 64 65 49 29 82 67 8 25 ti79...

Page 25: ...1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1 52 C19800 SCREW socket hd 4 53 100016 WASHER lock...

Page 26: ...el 918303 Series B 165 mm 6 5 in Ram 39 1 Premier Motor Check Mate 2100 Pump PVC Wipers 8933B 70 57 58 9 68 15 21 23 83 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 64 65 49 29 67 8 25 ti7942a Seri...

Page 27: ...1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1 52 C19800 SCREW socket hd 4 53 100016 WASHER lock...

Page 28: ...5 Series B 165 mm 6 5 in Ram 65 1 King Motor Check Mate 800 Pump EPDM Wipers 8933A 32 REF Series B 27 26 39 40 31 46 62 63 29 28 30 21 2X 14 15 37 36 52 16 19 35 50 18 5 8 23 25 49 28 51 44 45 32 35 3...

Page 29: ...saddle assy 2 23 156849 NIPPLE 3 8 npt 1 24 114243 VALVE check 1 25 159841 ADAPTER 1 26 C12014 HOSE 1 27 155541 UNION swivel 1 28 276025 LUG 4 29 102637 SCREW cap hex hd 4 30 109495 O RING 1 31 24407...

Page 30: ...rts Model 246966 Series B 165 mm 6 5 in Ram 31 1 Bulldog Motor Shovel Pump EPDM Wipers ti5102b 26 25 17 22 35 36 24 23 7 15 14 16 13 12 18 5 33 21 6 19 20 3 2 9 10 11 32 12 1 37 18 Series A Shown ti79...

Page 31: ...C32463 CLAMP 2 9 156849 NIPPLE 1 10 114243 VALVE check 1 11 159841 ADAPTER 1 12 C12014 HOSE 1 13 155541 UNION swivel 90_ 1 14 276025 CLAMP 4 15 102637 SCREW cap 4 16 109495 PACKING 1 17 244072 VALVE c...

Page 32: ...Model 246967 Series B 165 mm 6 5 in Ram 65 1 King Motor Standard King Pump EPDM Wipers 26 25 17 22 35 36 24 23 7 15 14 16 13 12 18 5 33 21 6 19 20 3 2 9 10 11 32 12 1 37 18 34 ti7940a Series A Shown t...

Page 33: ...2 9 156849 NIPPLE 1 10 114243 VALVE check 1 11 159841 ADAPTER 1 12 C12014 HOSE 1 13 155541 UNION swivel 90_ 1 14 276025 CLAMP 4 15 102637 SCREW cap 4 16 109495 PACKING 1 17 244072 VALVE control 1 18...

Page 34: ...ng Motor Check Mate 800 Pump PVC Wipers Model 234122 Series B 165 mm 6 5 in Ram 34 1 Senator Motor Check Mate 450 Pump EPDM Wipers ti5103b 70 57 58 68 15 21 22 23 83 5 71 55 52 53 80 18 19 10 110 40 2...

Page 35: ...5 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 46 205418 HOSE air 1 4 npt 1 49 244072 CONTROL ASSY ram air 1...

Page 36: ...odel 918315 Series B 165 mm 6 5 in Ram 50 1 King Motor Check Mate 1000 Pump EPDM Wipers 8935b 70 57 58 68 15 21 22 23 83 5 71 55 52 53 80 18 19 10 110 40 26 27 49 29 8 46 54 56 25 62 63 Series A Shown...

Page 37: ...5 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 46 205418 HOSE air 1 4 npt 1 49 244072 CONTROL ASSY ram air 1...

Page 38: ...odel 918597 Series B 165 mm 6 5 in Ram 65 1 King Motor Check Mate 800 Pump EPDM Wipers 8878b FLOW 15 21 22 23 25 19 18 110 40 10 26 27 29 55 56 80 54 57 58 70 49 48 51 46 5 52 53 62 63 ti7942a Series...

Page 39: ...OSE 1 25 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 46 205418 HOSE air 1 4 npt 1 48 200033 HOSE air 1 2 np...

Page 40: ...Series B 165 mm 6 5 in Ram 65 1 Quiet King Motor Check Mate 800 Pump EPDM Wipers FLOW 15 21 7 23 19 18 110 40 10 26 27 29 55 56 80 54 57 58 70 22 11 12 13 14 59 5 46 52 9 49 25 8 51 62 63 ti7941a Ser...

Page 41: ...1 22 159841 BUSHING 3 8 npt m x 1 4 npt f 1 23 C12014 HOSE 1 25 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1...

Page 42: ...8481 Series B 165 mm 6 5 in Ram 45 1 Premier Motor Dura Flo 1800 Pump PVC Wipers Series A Shown 70 57 58 9 67 68 25 15 21 22 23 14 13 11 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 28 8 64 65 49 t...

Page 43: ...23 C12014 HOSE 1 25 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 28 109495 GASKET 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1 52 C19800...

Page 44: ...8469 Series B 165 mm 6 5 in Ram 34 1 Premier Motor Dura Flo 2400 Pump PVC Wipers 8879b 70 57 58 9 67 68 25 15 21 22 23 14 12 13 11 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 28 8 64 65 49 ti7942a...

Page 45: ...4 npt f 1 23 C12014 HOSE 1 25 155541 UNION swivel 1 26 276025 LUG 4 27 102637 SCREW cap hex hd 4 28 109495 GASKET 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1...

Page 46: ...Series C 165 mm 6 5 in Ram 67 1 Premier Motor Dura Flo 1200 Pump PVC Wipers 8881b 70 57 58 9 67 68 25 15 21 23 83 14 12 13 11 5 71 55 52 53 73 74 66 80 18 19 10 110 40 26 27 81 8 64 65 49 120 29 ti79...

Page 47: ...4 27 102637 SCREW cap hex hd 4 29 109495 O RING 1 40 233087 RAM 165 mm 6 5 in See 310523 for parts 1 49 244072 CONTROL ASSY ram air 1 52 C19800 SCREW socket hd 4 53 100016 WASHER lock 4 55 617193 PLA...

Page 48: ...on Qty Ref No Part No Description Qty 1 918309 KIT mounting cold pump see page 50 1 2 222776 KIT repair mounting 1 10 918305 PLATE ram 55 gallon see page 54 1 40 233087 RAM 165 mm 6 5 in pneumatic See...

Page 49: ...13939 Nut Hex 1 8 unc 2 20 113993 Washer lock 1 in 2 30 617275 Rod upper tie 647 7 mm 25 5 in 2 Ref No Part No Description Qty 40 617193 Plate pump mounting 1 50 101533 Washer lock 0 88 6 60 101535 Nu...

Page 50: ...Qty 10 617277 Rod follower cold 2 20 161822 Plate motor mounting 2 30 100672 Screw set 3 8 16 unc x 1 4 Ref No Part No Description Qty 40 101015 Washer lock for 3 4 2 50 60 70 C19187 100101 100133 Nut...

Page 51: ...3332 Valve ball vented 3 4 nptf 1 110 157785 Union swivel adapter male 3 4 nptm 1 Ref No Part No Description Qty 120 100509 Plug pipe 1 4 npt 1 130 187357 Elbow street 1 4 npt 1 140 101180 Gauge press...

Page 52: ...ipe 1 4 npt 1 140 C19027 Union swivel adapter male 3 4 nptm 1 Ref No Part No Description Qty 150 113332 Valve ball vented 3 4 nptf x 3 4 nptf 1 160 617466 Nipple hex 3 4 npt 1 170 207675 Manifold air...

Page 53: ...x 1 5 4 60 100016 Washer lock 1 4 4 70 155948 Elbow connector 5 16T x 1 4P 2 Ref No Part No Description Qty 80 054776 Tubing nylon 5 16 17 90 C06015 Valve hand 1 100 918108 Valve relief 1 110 C20479...

Page 54: ...or air motors 918306 C32438 DRUM CLAMP MODULE STANDARD Two required per ram Attach to ram cylinders to center drum in place and prevent drum from moving C32463 DRUM CLAMP HEAVY DUTY Includes all hardw...

Page 55: ...55 310524 Dimensions Fig 14 Ram Mounting and Clearance Dimensions 1732 mm 68 2 in 2748 mm 108 2 in 1219 mm 48 0 in 1067 mm 42 0 in 635 mm 25 0 in 533 mm 21 0 in 736 mm 29 0 in...

Page 56: ...46966 Bulldog 31 1 0 7 MPa 7 bar 100 psi 21 MPa 211 bar 3100 psi 246967 King 65 1 0 7 MPa 7 bar 100 psi 33 MPa 332 bar 4875 psi 234122 Senator 34 1 0 8 MPa 8 bar 120 psi 28 MPa 281 bar 4080 psi 261629...

Page 57: ...Air Motor 308213 Check Mate 2100 Pumps 308149 Check Mate 1000 Pumps 308355 Check Mate 800 Pumps Carbon Steel Lower 308351 Check Mate 800 Pumps Stainless Steel Lower 308352 Dura Flo 2400 Pumps 308147 D...

Page 58: ...uyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss...

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