Graco 17V559 User Manual Download

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3A8004B

Instructions - Parts

Switch

™

3D Gun

Swiveling applicator for robotic sealing applications. For professional use only.

Not approved for use in European explosive atmosphere locations.

See page 3 for model information including maximum working pressure.

Important Safety Instructions

Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.

Model Number
17V558

Model Number
17V562

Model Number
17V567

Summary of Contents for 17V559

Page 1: ...Not approved for use in European explosive atmosphere locations See page 3 for model information including maximum working pressure Important Safety Instructions Read all warnings and instructions in...

Page 2: ...ing 29 Kits and Tools 31 Nozzle Kits 31 Service Kit 25T484 31 Service Kit 25T485 31 Air Cylinder Housing Service Kit 25T486 32 Valve Shaft Material Kit 25T487 32 Bearing Seals Kit 25T488 32 Seal Inser...

Page 3: ...23 1 231 Two Port One Material With Recirculation Temperature and Pressure 18 Pin 17V562 B 3350 23 1 231 Two Port Two Material No Recirculation No Sensors 5 Pin 17V563 B 3350 23 1 231 Two Port Two Mat...

Page 4: ...ediately EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or...

Page 5: ...r fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility BURN HAZARD Equipment surfaces and fluid that is heated can become very hot during operatio...

Page 6: ...is designed for applications like Underbody coating UBC Underbody sealing UBS Seam sealing ISS HEM The Graco Switch 3D Gun is designed to handle most types of single component adhesives and sealants w...

Page 7: ...4B 7 Component Identification Main Assembly Key A Nozzle Head Assembly B Lock Ring Assembly C Central Body Assembly D Connection Housing two inlet shown E Swivel Chamber F Rod Shutoff Valve and Cylind...

Page 8: ...the total resistance to ground exceeds 25 megohms replace the hose immediately Use a meter that is capable of measuring resistance at this level Fluid supply container Follow local codes Solvent pails...

Page 9: ...les NOTE Nozzles are not supplied with the Switch 3D Gun and must be purchased separately to match customer specifications See Nozzle Kits page 31 for nozzle size options 1 Place three nozzle packing...

Page 10: ...patible solvent before using Leak Test and Priming for Use After the Switch 3D Gun is completely installed on the robot the Switch 3D Gun can be tested for leaks This procedure also primes the Switch...

Page 11: ...g dispensed and the equipment wetted parts Setup 1 With the Switch 3D Gun fully primed and cable connections integrated into the robot control system the Switch 3D Gun is ready for dispensing material...

Page 12: ...ats Due to the different materials that can be used in the Switch 3D Gun the frequency for preventative maintenance has to be evaluated for each case of application Based on average usage Service Kit...

Page 13: ...000 psi Changing the tip size to reduce fluid velocity can have a substantial affect on wear Number of cycles This has a much greater affect on Switch 3D gun wear than number of gallons If you can do...

Page 14: ...y seals and replace as needed Seals are worn Switch 3D Gun does not shut off Loose air connections or air supply turned off Tighten air connections and turn on air Worn rod shutoff valve seat inter fa...

Page 15: ...eve on the 18 pin cable connector 1002 See FIG 7 5 Remove the screws that attach the swivel housing 619 to the anti rotation bracket 6 Unscrew the three screws that mount the Switch 3D Gun to the robo...

Page 16: ...M4 hex head screws 304 that attaches the nozzle head 301 and adapter 104 105 to the front end of the central body 101 The shutoff valve rods 512 can then be removed See FIG 12 5 If necessary remove th...

Page 17: ...seals See FIG 14 7 Pull out the packing spacers 203 and 204 rod seals 201 and rod bearing 202 See Seal Insert and Removal Tool Kit 25T489 page No 32 for removing rod seals NOTE there are 2 sizes of sp...

Page 18: ...a Remove the top cover 707 by removing the two M3 cover screws 705 b The four M5 screws 701 can then be removed to separate the connection housing assembly from the swivel chamber assembly Sensors or...

Page 19: ...oving the cover 612 and removing the four M3 screws 611 The cable connectors 723 can be unplugged and the solenoid valves 613 can be removed by their attached screws See FIG 20 With all the parts remo...

Page 20: ...tor ring 605 before inserted into swivel housing bore Make sure all seals and the swivel housing bore are lightly lubricated before assembly See FIG 22 3 Connect the bearing housing 604 to the swivel...

Page 21: ...e Seal Insert and Removal Tool Kit 25T489 page No 32 for installing rod seals Note that longer return packing spacer 204 is placed in chamber III as marked on the front of the central body See FIG 26...

Page 22: ...rt the pistons into the cylinder housing 509 while aligning the rod shutoff valve hole with the rod shutoff valve 512 d Push the pistons and rod shutoff valve together so the rod shutoff valves bottom...

Page 23: ...akage by opening each of the solenoid valves 613 manually The cable connections can be checked using an Ohm meter to test the connections from the plug to the terminals and to make sure that there are...

Page 24: ...le Head Assembly page No 26 B Lock Ring Assembly page No 26 C Central Body Assembly page No 25 D Connection Housing two inlet shown page No 29 E Swivel Chamber page No 28 F Rod Shutoff Valve and Cylin...

Page 25: ...2 203 204 Quantity Per Model Number Ref Part Description 17V558 17V559 17V561 17V562 17V563 17V564 17V565 17V567 101 25T656 BODY central 1 1 1 1 1 1 1 1 102 17V839 GASKET adapter 1 1 1 1 1 1 1 1 103 1...

Page 26: ...Assembly 17V910 includes parts 17V817 and 117026 Ref Part Description Qty 301 17V875 HEAD nozzle 1 302 NOZZLE reference 3 303 17V833 PACKING nozzle 3 304 133073 SCREW M4x30 SCHS 3 305 17V872 CAP nozzl...

Page 27: ...Qty 501 116474 SCREW M4x20 SHCS 3 502 17V818 COVER cylinder 1 503 17V830 SPRING 3 504 17V832 RING guide 3 505 17V812 O RING 3 506 17V826 PISTON 3 507 129647 SCREW M4x5 SHSS 6 508 132979 SCREW M4x30 F...

Page 28: ...r 1 604 17V901 HOUSING bearing 1 605 17V894 ADAPTER distributor air ring 1 606 17V821 O RING 4 607 17V825 RING distributor weepage 1 608 17V895 SEAL rotary 3 609 17V841 RING distributor material 2 610...

Page 29: ...Parts 3A8004B 29 Connection Housing 701 702 726 703 704 719 705 706 718 717 707 710 709 712 711 714 713 716 715 708 721 722 723 724 725 706 722 711 720...

Page 30: ...1 1 1 1 710 132554 SPACER nylon M3 6MM OD 3MM HT 2 2 2 2 2 2 2 2 711 17V808 SEAL washer 10MM 1 1 2 1 2 1 1 2 712 17V795 SCREW M10x10 HHCS 1 1 1 713 17V807 WASHER 10 14x1 copper 1 1 1 1 1 714 17V815 PL...

Page 31: ...0 0 35 9 804 17V672 0 012 0 30 0 39 10 805 17V673 0 015 0 38 0 31 8 806 17V674 0 015 0 38 0 35 9 807 17V675 0 015 0 38 0 39 10 808 17V676 0 015 0 38 0 43 11 L W 610 504 619 201 505 605 602 511 303 202...

Page 32: ...Parts List 25T488 Seal Insert and Removal Tool Kit 25T489 Seal Insert and Removal Kit Parts List 25T489 Ref Part Description Qty 201 17V813 SEAL rod 3 509 17V892 HOUSING air cylinder 1 509 201 201 512...

Page 33: ...installation tube 901 NOTE the spring end of the seal should be facing outwards 2 Place the end of the seal installation tube with the seal squarely against the cavity of the item the seal needs to b...

Page 34: ...ools 34 3A8004B Mounting Tool 17V972 Mounting Tool Part List 17V972 Tool Kit 17V859 Tool Kit 17V859 Ref Part Description Qty 1100 17V972 TOOL mounting 1 Ref Part Description Qty 1200 17V859 TOOL Kit 1...

Page 35: ...FIG 36 600 000 centipose Specific gravity 0 82 The graph below shows a fixed flow rate of 9 4 cc sec and a fixed robot speed of 300 mm sec FIG 36 22 00 20 00 21 00 19 00 18 00 17 00 16 00 0 03 mm 0 0...

Page 36: ...rsus Tip Sizes graph See FIG 36 Pressure data may be useful when choosing a tip size due to the pressure limitation of the metering equipment See FIG 37 FIG 37 2 000 1 400 1 600 1 200 1 000 800 600 0...

Page 37: ...face Excessive distance can trap air in between the bead and the metal surface which could result in moisture penetrating between the layers See FIG 39 Your results may vary Heat curing may reduce thi...

Page 38: ...9 17V561 17V562 17V563 12 125 in 308 mm 17 75 in 451mm 5 9 in 149 6 mm 1 5 in 38 mm 1 1 in 28 mm 4 5 in OD 11 5 mm 2 4 in 61 6 mm FIG 41 Side View Typical for 17V564 17V565 17V567 12 125 in 308 mm 17...

Page 39: ...ions 3A8004B 39 FIG 42 Robot Mounting Flange Typical for all Switch 3D Guns 1 65 in 42 mm 120 40 4 mm dia M6 THRU 3 Holes EQ SP on 103 mm dia BC 4 05 mm dia 0 03 2 Holes on 105 mm dia BC 4 45 in dia 1...

Page 40: ...cations FIG 43 Schematic for 17V558 17V562 and 17V564 1 2 3 4 5 1 2 3 4 T1 1 2 3 4 T2 T1 T2 1 2 3 4 5 Y1 Y2 Y3 Y1 Y2 Y3 X1 X1 5 pin connector solenoid solenoid solenoid T2 connector WIRING DIAGRAM SOL...

Page 41: ...e 45 for specifications FIG 44 Schematic for 17V559 17V561 17V565 and 17V567 T1 T3 9 8 7 10 3 2 1 4 Y1 Y2 Y3 3 2 1 4 T2 17 18 5 6 5 6 15 16 9 4 11 12 X1 Y1 Y2 Y3 T1 T2 X1 X1 X1 T1 7 8 13 14 T2 WH1 WH2...

Page 42: ...3 9 8 7 10 3 2 1 4 Y1 Y2 Y3 3 2 1 4 T2 17 18 5 6 15 16 9 4 X1 WH1 WH2 RD1 RD2 Y1 Y2 Y3 1 2 3 4 13 14 7 8 11 12 5 6 WH1 WH2 RD1 RD2 T1 T1 T2 X1 X1 X1 WH1 WH2 RD1 RD2 WH1 WH2 RD1 RD2 T2 T3 connector Sol...

Page 43: ...4 17 5 18 6 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 3 13 18 12 9 6 16 T2 T1 X1 Pin No Wire Color 1 Brown 2 White 3 Blue 4 Black 5 Grey Pin No Wire Color Pin No Wire Color 1 White 10 Purple 2 Brown 11 Gr...

Page 44: ...17V561 Male 3 8 BSPP connector 17V562 17V563 17V564 17V565 17V567 N A Torque Requirement M 2 5 screw 7 1 in lb 0 8 N m M 3 Screw 12 in lb 1 35 N m M 4 Screw 29 2 in lb 3 3 N m M 5 Screw 57 5 in lb 6...

Page 45: ...65 Part Number Description Electrical Rating 17V829 Sensor Temperature 100 ohm platinum rtd sensor 17X657 Transducer 350 bar 5000 psi 24 Vdc input 0 5 to 4 5 Vdc output 17V890 Solenoid 24 Vdc 2 88W C...

Page 46: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT...

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