Graco 16V133 Operation Download

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332462A

Operation - Repair - Parts

G-Flex 1500 Feeder

For professional use only -

Model 16V133 - 120V

Vibratory Parts Feeder for separating and presenting parts.

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

MAIN

POWER

TABLE

HOPPER

ti21442a

Summary of Contents for 16V133

Page 1: ...eeder For professional use only Model 16V133 120V Vibratory Parts Feeder for separating and presenting parts Important Safety Instructions Read all warnings and instructions in this manual Save these...

Page 2: ...um Output of Control 13 Soft Start 13 CFR Positive and Negative Gain 13 Frequency Settings 13 Resonate Threshold Level 14 AutoTrack Dead Band 14 Diagnostics 14 Security Settings 14 Default Memory 14 L...

Page 3: ...d comply with all local codes and regula tions EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Check e...

Page 4: ...n Ref Description A Parts Table Left Half K M12 Connector B Parts Table Right Half L Fuses C Adjustable Gate M Hopper Feed Table D Parts Hopper N Electromagnet Left Half E Lifting Points P Electromagn...

Page 5: ...red location The G Flex 1500 Floor Mounting Plate J is designed to be anchored using four 3 8 in con crete anchor bolts 3 Use a concrete drill bit of the size recommended by the anchor bolt manufactur...

Page 6: ...secure and install the cover on the junction box PLC Interface The G Flex 1500 is designed to be PLC controlled through the M12 5 Pin connector Refer to the M12 Pin Diagram for details about the M12 c...

Page 7: ...sonate frequency it can maintain the resonate frequency and amplitude as the parts load changes See Start Up Procedure page 8 for Auto Scan Set Up Key Function ENTER Allows entry to menu and access to...

Page 8: ...e frequency is between 60 67Hz If it falls outside of this range see Trou bleshooting page 23 11 With the table running press and hold the DOWN ARROW key until the amplitude is set to a value of 0 0 C...

Page 9: ...eys to dial in on the desired feed rate This directly changes the CFR Value 5 Once the feed rate is determined record the CFR value of the part for future reference on the CFR Value table provided on...

Page 10: ...Value table provided on page 31 NOTE The chart below illustrates a general rule for operating the G Flex 1500 Parts with less surface area and more mass will require a greater CFR to move parts around...

Page 11: ...r Restores User Settings 1 Restore Settings 2 Enter Restores User Settings 2 Restore Settings 3 Enter Restores User Settings 3 Save Settings 1 Enter Saves User Settings 1 Save Settings 2 Enter Saves U...

Page 12: ...ed output level rather than starting abruptly The soft start setting can be found under Power Settings menu The soft start can be set from 0 0 to 10 0 seconds Factory default is 0 Changing the soft st...

Page 13: ...and increasing the settings makes the dead band range larger before a reaction takes place This setting normally does not need to be changed Diagnostics The first menu item under the diagnostic menu...

Page 14: ...tart the con trol The operator should also monitor the temperature of the coils on the vibratory feeder The coils should never be too hot to hold CFR Set Point The CFR set point sets the amplitude vib...

Page 15: ...een the tables This includes the brush that is connected to the tables Table Adjustment 1 Loosen the top two bolts of all four spring packs Adjust the table to minimum spacing 2 Ensure tables are leve...

Page 16: ...to Scan page 7 Spring Replacement Table 1 Remove screws 44 holding spring pack 30 24 26 25 2 Remove and replace spring pack replace screws hand tighten only 3 Level table front to back and left to rig...

Page 17: ...wire clamps holding wire to pedestal pull wire through pedestal 5 Remove screws 47 from electromagnet 29 6 Take electromagnet out of unit 7 Replace electromagnet Ensure there is an air gap of 090 bet...

Page 18: ...en strain relief and remove wire from con trol panel area 4 Remove wire clamps holding wire to hopper Pull wire through hopper frame 5 Remove screws 4 and nuts 15 that attach elec tromagnet 13 to moun...

Page 19: ...tach display panel 12 Connect power Display Keypad Replacement 1 Disconnect power to the unit See Power Discon nect page 15 2 Remove screws 3 from panel 11 3 Remove switch housing on harness 75 from b...

Page 20: ...d wire 73 6 Disconnect ribbon cables from membrane switch on control board 2 places 7 Disconnect ribbon cable from display connector on control board 2 places 8 Replace display panel 9 Reverse steps f...

Page 21: ...from control panel area 5 Loosen wire clamp and pull wire through pedestal Remove wire from corrugated sleeving 6 Remove screws 19 holding accelerometer 69 to table mounting bar 27 7 Replace accelero...

Page 22: ...m control panel area 5 Loosen wire clamp Wire to be removed from corru gated sleeving 6 Remove screws 19 holding accelerometer 18 to hopper parts feed tray 7 7 Replace accelerometer 18 tighten screws...

Page 23: ...the hook and loop Bolts holding spring packs together are not properly torqued Torque all bolts holding spring packs together to proper value Bolts holding tray to spring pack assembly are not properl...

Page 24: ...24 24 25 25 25 24 24 24 24 26 26 24 24 24 24 27 28 102 30 23 29 37 36 32 33 19 19 58 58 59 59 40 101 38 100 39 39 42 43 104 44 103 44 47 55 82 83 60 61 45 46 86 87 93 92 63 64 90 64 65 89 24 94 95 96...

Page 25: ...TRIP reclosable fastener a 2 59 16V558 STRIP reclosable fastener b 2 60 260067 FITTING strain relief 1 2 npt 7 61 117625 NUT locking 3 63 119695 DAMPENER engine mount 4 64 108851 WASHER plain 8 65 101...

Page 26: ...Parts 26 332462A 20 21 4 48 56 11 3 12 16 80 17 45 51 51 60 61 66 3 68 13 70 91 76 81 67 67 5 6 6 7 8 8 8 8 6 6 9 9 9 9 10 10 10 10 108 88 19 18 97 97 98 11a 11a 88 88 ti22054a...

Page 27: ...8 20 16V371 GATE hopper flex feeder paint 1 21 16V355 KNOB 5 prong 1 4 20 f 1 45 110755 WASHER plain 6 48 110141 SCREW cap sch 4 51 102040 NUT lock hex 8 56 16V888 LABEL branding g flex 1500 1 60 260...

Page 28: ...TE BLACK GREEN WHITE BLACK BLACK WHITE BLUE BLACK WHITE BLUE BROWN BLUE BROWN BLUE GREEN WHITE BLACK GREEN GREEN BLACK BLACK WHITE WHITE GREEN BLACK WHITE GREEN GREEN WHITE BLACK GREEN GRAY TO TABLE D...

Page 29: ...tic 2 69 16V820 SENSOR accelerometer table 1 70 16V827 CONNECTOR M12 5 pin 1 71 16V826 HARNESS fuse 1 73 16V823 HARNESS ground display 1 74 16V822 HARNESS power jumper table 1 75 16V821 HARNESS wire m...

Page 30: ...l Board Table Coil Main Harness Fuse Ground Bar Hopper Coil Hopper Sensor Control Board Ref Part Description Qty 17 16V775 HOLDER fuse 2 29 16V272 COIL electromagnetic 2 69 16V820 SENSOR accelerometer...

Page 31: ...CFR Values Table 332462A 31 CFR Values Table Part Reference Auto Track Mode Manual Mode CFR Value Frequency Amplitude...

Page 32: ...39 4 cm x 61 0 cm Maximum Part Size 3 in x 3 in x 1 5 in 7 6 cm x 7 6 cm x 3 8 cm Maximum Weight capacity on table 30 lbs 13 6 kg ElectroMagnet Air Gap 090 inches 2 28mm Operating Voltage 120V 120V T...

Page 33: ...TIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warra...

Page 34: ...Graco reserves the right to make changes at any time without notice This manual contains English MM 332462 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O...

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