Graco 15J753 User Manual Download | Manualshive

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Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

Copyright 2007, Graco Inc. is registered to I.S. EN ISO 9001

Motor drive control for Graco E-Flo Plus Electric Circulation Pumps.

See page 3 for approvals information.

Part No. 15J753, 200-240 Vac

UNIDRIVE SP Digital AC Drive

208/230VAC, 5HP, SP2201

Part No. 15J754, 380-480 Vac

UNIDRIVE SP Digital AC Drive

460VAC, 5HP, SP1405

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

311596A

Instructions

Variable Frequency
Drive

ti9002a

UNIDRIVE Information

Unidrives are manufactured by Control Techniques
Corporation. Read all warnings and instructions
from Control Techniques (provided on a CD)
before beginning the installation or operation of
this equipment.

Related Graco Manuals

Manual Description

311592 E-Flo Plus Installation Manual
311593 E-Flo Plus Operation Manual
311594 E-Flo Plus Repair-Parts Manual
311606 VFD/BPR Air Control Manual
311608 Power Module Manual
311612 Ethernet Upgrade Kit Manual

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Summary of Contents for 15J753

Page 1: ...ad all warnings and instructions in this manual Save these instructions 311596A Instructions Variable Frequency Drive ti9002a UNIDRIVE Information Unidrives are manufactured by Control Techniques Corp...

Page 2: ...o Plus Software Update 24 Configure the Ethernet Card 25 Install the Computer Software 26 Connect the VFD to the PC 26 Run Screen 28 Advanced Options Screen 30 BPR Production Flow Screen 30 Data Loggi...

Page 3: ...following approval agencies Glossary of Terms ID ID Plate Viewed from Above ti8912a E P 2 1 6 0 First Digit Second Digit Third Digit Fourth Digit Fifth Digit Sixth Digit Power Source Equipment Style M...

Page 4: ...D software mimics the effect of a camshaft constantly adjusting motor speed to keep steady fluid flow and achieve minimal pressure variation The output shaft of the gearbox and the connecting rods exp...

Page 5: ...t P N 15J755 contains PCB and sensors necessary to run Graco programmed VFD and take advantage of low flow and pressure fluctuations delivery by Graco software Local I O Box P N 120373 allows the oper...

Page 6: ...e are controlled by Graco software Do not try to reconfigure VFD parameters to operate outside of the Graco design described in this manual Doing so can cause system malfunction Parameters are control...

Page 7: ...ontrol Techniques for the full list VFD Control Buttons Fwd Rev U not active in this application Stop Reset V Start I green not active in this application Mode M black used to change between the dis p...

Page 8: ...arrow keys will allow you to navigate within the submenus c Press the Left or Right arrow keys until you reach menu 20 Number 20 00 should be flash ing on a screen d Press the Up or Down arrow keys un...

Page 9: ...ntification plate for necessary information a Pr 5 06 Rated Frequency b Pr 5 07 Motor Rated Current c Pr 5 08 Rated Load RPM Rated Speed d Pr 5 09 Rated Voltage e Pr 5 10 Rated Power Factor f Pr 5 11...

Page 10: ...If pressure sensor is part of the system EPX1XX Fourth Digit 1 calibration information is printed on the label located on the circuit board cover If the system was purchased without a Circuit System K...

Page 11: ...5 1 English gallons per minute gpm Pr 20 15 0 The Pr 20 15 selection affects only the flow measure ment displayed in Pr 20 17 It is not used by any sys tem s functions 8 Speed Potentiometer Enable Dis...

Page 12: ...tal parameter alter ation 1 Disconnect power to the VFD 2 Remove all solutions modules from the VFD AppsLite and Ethernet Reconnect power 3 Navigate to Pr 0 00 and set its value to 1244 4 Press the re...

Page 13: ...sition of the switch disables jogging and closed position of the switch Pin 29 connected to common enables jogging Operation To initiate Jog mode press and hold the jog button Jog mode will stay activ...

Page 14: ...5V indicates that Sleep Mode is enabled Pr 20 18 is a Sleep Mode control parameter with the fol lowing configuration Pr 20 18 0 Sleep Mode disabled Pr 20 18 1 Sleep Mode enabled BPR Production Sleep m...

Page 15: ...w Rate Monitoring The average flow is displayed in Pr 20 17 Pr 20 15 is a control parameter that allows the user to choose units for measuring flow If Pr 20 15 is set to 0 then units are English and f...

Page 16: ...0cc 1 62gpm 162 1000cc 12 0gpm 120 No 20 07 Low Pressure Alarm Setting 150 psi Calibration parameter 0 2000cc 300 psi 1500cc 350 psi 1000cc 460 psi Yes 20 08 Low Pressure Alarm Enable 0 Disable 1 Enab...

Page 17: ...on minor Indicator 20 24 Average Motor Current A Indicator 20 25 Keypad Run Stop Command 0 Disable keypad run stop control 1 Motor Stop Command same as Pr 6 42 193 2 Motor Run Command same as Pr 6 42...

Page 18: ...ower size for longer than 30 seconds system Trip 44 will shut the system down System pressure limits are as follows 2000cc lower 250 psi 1500cc lower 330 psi 1000cc lower 460 psi Running the Pump Secu...

Page 19: ...e sent via Modbus Refer to SM Ethernet User Guide Control Techniques for more information on Modbus control Control word Pr 6 42 commands Run command 195 Stop command 193 Refer to Unidrive SP User Gui...

Page 20: ...in 28 is grounded Com mon ground is available at VFD pins 1 3 11 21 23 and 30 Enter desired flow into Pr 20 05 as follows 1 Determine desired flow for example 12 gallons per minute gpm 2 Multiply desi...

Page 21: ...Power is applied to the motor while Secure Disable circuit is disconnected normally closed switch is open It is therefore recommended to connect Secure Disable circuit normally closed switch is closed...

Page 22: ...nter Sensor is not detected 1 Verify that output shaft is turning If trip is active enable Secure Disable reset the trip and restart the pump to verify if it is running 2 Verify all of the wiring 3 Ve...

Page 23: ...motor wiring 4 Disconnect lowers and try running just the motor and gearbox 49 Runtime Trip 1 Reset the system see directions on page 21 2 Cycle power 3 Perform Complete System Reload page 12 50 Pres...

Page 24: ...s are required to update E Flo Plus software PC Control Techniques Communication Cable PC to drive Communications Cable RS232 RS485 converter with 9 pin D shell and RJ45 connectors Control Techniques...

Page 25: ...re the Ethernet Card 1 Go to Start Control Panel 2 Select Network Connections 3 Select the icon for the network connection you will be using to communicate with the VFD right click on the icon and sel...

Page 26: ...ftware Load the supplied CD into your computer and follow the software installation instructions as they appear on the screen Once the installation is complete select E Flo Plus from the Windows Start...

Page 27: ...IG 15 Check the boxes next to each connected drive 6 Select Save Settings and then select Open Selected Pumps Multiple run windows should now appear To connect to each drive the IP Address of each dri...

Page 28: ...o run or stop the pump To run the pump press RUN The button display will change to RUNNING and the STOPPED button dis play will change to STOP To stop the pump press STOP The button display will chang...

Page 29: ...ding Speed Control To access Advanced Data Logging Power Monitor Screens To reset Batch Counter Fluid Pressure Flow Rate CPM Rate Batch Counter Cycle Count RUN Status Button STOP Status Button PARK ON...

Page 30: ...ng Set desired trend time 1 to 5 seconds or 1 to 5 minutes BPR Mode Select Manual or Auto Setup as applicable If Auto Setup is selected the BPR Timer Screen is dis played See FIG 20 CAM CAM CAM is the...

Page 31: ...trip if desired Set size of lower Set flow ramp rate Reset batch counter Return to Run Screen Set BPR Mode Set Trend Time Record of Trips Drive Status Messages Selecting the Auto Setup displays the B...

Page 32: ...ow Min Speed 10 04 Regenerating 10 10 Drive at Zero Speed 10 03 Direction Running True 10 14 DRIVE WARNINGS MESSAGES Drive Warning 10 19 There is an active drive alarm 10 18 10 17 or 10 12 Over Temper...

Page 33: ...nges 1 Press Start Data Logging button 2 Default filename is LogFile CSV Enter the desired filename 3 Pressing Start Data Logging will begin logging and indicator will start moving 4 Press Stop Data L...

Page 34: ...n Hz Amps and horsepower To zoom in on the graphs select one of the sliders on an axis and slide it toward the other on the same axis Press Clear button to restart graph information FIG 22 Power Monit...

Page 35: ...he system to 250 275 psi b Keep the system pressurized and ensure that pressure does not fluctuate c Take a pressure reading from the calibration instrument and make a record of it d Navigate to Pr 20...

Page 36: ...System Electrical Diagrams FIG 23 shows components which must be installed in a non hazardous location FIG 24 shows components approved for installation in a hazardous location FIG 23 System Wiring S...

Page 37: ...System Electrical Diagrams 311596A 37 FIG 24 System Wiring Schematic Hazardous Location SEE DETAIL BELOW SEE ABOVE...

Page 38: ...0361 CONTROL variable frequency 200 240 Vac 1 120362 CONTROL variable frequency 380 480 Vac 1 2 120363 RESISTOR braking 37 5 ohms 100W for 200 240 Vac VFD not shown 1 120364 RESISTOR braking 75 ohms 5...

Page 39: ...Mounting Hole Diagrams FIG 25 230V VFD Mounting Holes 0 256 in 6 5 mm diameter mounting holes 13 29 in 337 6 mm 4 17 in 105 9 mm FIG 26 460V VFD Mounting Holes 0 256 in 6 5 mm diameter mounting holes...

Page 40: ...airs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCL...

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