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P-120DEF:

This pump is designed for use with a 12-volt DC battery.

1.  Inspect wiring for corrosion or damage. Replace, as neces-

sary.

2.  Connect the pump to a 12-volt DC battery with the red 

wire attached to positive (+) and the black to negative (–).

PA-120DEF & P-120DEF:

For best results, immediately before use, purge the system of air.
Follow these steps to purge the system of air.
1.  Connect  the  pump  to  the  appropriate  power  supply 

 

(PA-120DEF to grounded GFCI protected, 115-volt power) 

(P-120DEF to a 12-volt DC battery).

2.  Place the nozzle in the fill hole of the tank. Turn the pump on.
3.  Open the nozzle and pump at full flow until the system is 

full of DEF.

4.  Close the nozzle and turn the pump off.
NOTE:    The  PA-120DEF  and  P-120DEF  pumps  include  an 

automatic bypass that will open automatically if internal 

pump pressure builds up.

Dispense Fluid

The PA-120DEF and P-120DEF pumps are intended for use 

with Diesel Exhaust Fluid (DEF) only.
1.  Turn power ON.
2.  Insert the nozzle into the receiving tank.
3.  Open the nozzle. Always dispense at full flow.

Do not exceed the standard duty cycle of 30 minutes 

ON and 30 minutes OFF. Allow the pump to cool for 30 

minutes.

4.  Dispense the desired amount.
5.  Close the nozzle and turn the pump off.

Thermal Protector

PA-120DEF:

This pump’s motor contains an automatic thermal protector. 

Excessive motor heat can trip the protector. It resets automati-

cally after the motor has cooled approximately 30 minutes.

Circuit Breaker

PA-120DEF:

The  magnetic  circuit  breaker  trips  automatically  when  the 

motor draws more than 3 amps. This feature provides added 

protection against motor damage and must be reset manually.
When the circuit breaker trips, turn the power off and disconnect 

from power before attempting any repairs. Inspect the pump 

thoroughly and clean or repair it as necessary.

Make sure the pump switch is in the OFF position before 

restoring power.

Reset the circuit breaker after repairs are complete. To reset, 

press in on the circuit breaker reset button at the end of the 

cover assembly.

Proper cleaning and maintenance is vital to prolong pump life 

and promote trouble-free operation.
NOTE:  Failure to follow recommended cleaning and storage 

procedures increases the chance of pump failure and may 

void the warranty.

Remove Pump from Tank

Some  fluid  may  spill  from  the  pump  during  removal. 

Follow DEF label directions for cleanup and disposal.

1.  Disconnect pump from power.
2.  Loosen the pump from the tank.
3.  Lift the pump from the tank.
4.  Place the nozzle in the tank.
5.  Reconnect  the  pump  to  the  appropriate  power  supply 

(PA-120DEF to grounded GFCI protected, 115-volt power) 

(P-120DEF to a 12-volt DC battery). Open the nozzle to 

remove fluids from the system and turn on. Turn pump off 

and disconnect from power.

6.  Remove the suction pipe, as necessary.
7.  Clean fluid from bung adapter or tank nipple and tank. 

Cover the bung adapter or tank nipple.

8.  If the pump will not be used for more than 2 weeks, flush 

to prevent drying of fluids in the pump.

Flush Pump

When the pump will not be used for more than 2 weeks, it must 

be flushed to prevent internal drying of fluid.
It is strongly recommended, for protection from personal injury, 

that a simple flush tank be created. Use a container with a tight 

fitting lid with a minimum volume of 5 gallons (19 litres). Cut two 

holes in the lid of this container; one which is approximately 1 

inch (2.5cm) larger than the largest diameter of the pump inlet 

fitting and a second hole slightly larger than the nozzle tip. Fill 

the container with distilled water. Secure the lid tightly on the 

top of the container.
1.  Disconnect from power. Remove the pump from the tank 

and drain using the instructions above.

2.  Connect the pump to the appropriate power supply 

 

(PA-120DEF to grounded GFCI protected, 115-volt power) 

(P-120DEF to a 12-volt DC battery)

CAUTION

CAUTION

MAINTENANCE

WARNING

Summary of Contents for P-120DEF

Page 1: ...he owner Congratulations on receiving your GPI pump We are pleased to provide you with a system designed to give you maximum reliability and efficiency Your pump is designed tested and approved for use with Diesel Exhaust Fluid DEF Please take all due precautions when handling DEF Your safety is important to us Also to assure the longest possible service life it is important that you follow the op...

Page 2: ...the battery To avoid electrical shock use extra care when connecting the pump to the battery PA 120DEF P 120DEF Do not exceed standard duty cycle of 30 minutes ON and 30 minutes OFF Allow the pump to cool for 30 minutes Some fluid may spill from the pump during pump removal Follow DEF label directions for cleanup and disposal Do not run the pump more than necessary without flow Dry running can cau...

Page 3: ...hey occur follow ing fluid manufacturer s instructions Before Each Use 1 Keep pump exterior clean to help identify leaks Before each use inspect for leaks around seals or connections 2 Check for leaks under the pump housing A small drain holerelievesanyfluidwhichbypassesthemotorshaftseal Figure 2 If any leakage is found here replace the motor shaft seal using instructions in the Repair Section Ins...

Page 4: ... the OFF position before restoring power Reset the circuit breaker after repairs are complete To reset press in on the circuit breaker reset button at the end of the cover assembly Proper cleaning and maintenance is vital to prolong pump life and promote trouble free operation NOTE Failure to follow recommended cleaning and storage procedures increases the chance of pump failure and may void the w...

Page 5: ...s and respirators as instructed by the fluid manufacturer For your protection flush system before disassembling During repair carefully inspect all parts for wear or damage and replace as necessary Check O rings and seals for breakage wear and signs of deterioration such as swelling Clean or Replace Strainer 1 Disconnect pump from power and flush 2 Remove the coverplate and O ring from the housing...

Page 6: ...t washer on the seal Slide the notched end of the drive shaft into place in the housing 3 Align the drive shaft with the motor adapter When properly aligned the drive shaft will slip into place with the motor against the housing 4 During assembly make sure the motor is properly seated against the motor adapter seal and the housing 6 5 Replace the screws to fasten the motor and handle to the housin...

Page 7: ...d 5 Install new power cord by reversing steps above 6 Secure wire nut with two wraps of electrical tape 7 Install coverplate and tighten screws until snug Do not overtighten Replace the Drive Shaft or Motor Shaft Seal Follow these steps to remove the drive shaft and motor shaft seal 1 Disconnect pump from power and flush 2 Remove the motor as described above 3 Carefully slide the drive shaft from ...

Page 8: ... Suction pipe clogged Remove pump Inspect suction pipe and clean or replace as necessary damaged or missing 7 Gear drive shaft broken Remove coverplate gears and motor Remove and inspect drive shaft Replace if necessary 8 Gear wear Remove the coverplate and inspect gears and drive key Gears must turn freely with the drive key removed Replace any worn or damaged parts C LOW FLOWRATE 1 Low voltage C...

Page 9: ... coverplate gears and motor Remove and inspect drive shaft Replace if necessary 8 Gear wear Remove the coverplate and inspect gears and drive key Gears must turn freely with the drive key removed Replace any worn or damaged parts C LOW FLOWRATE 1 Low voltage or poor Check for adequate battery voltage and good terminal connections connections 2 Strainer partially clogged Remove coverplate Clean str...

Page 10: ... Req d 1 110100 1 Suction Pipe Assembly Adjustable 1 2 117204 1 Fitting Reducer Bushing 1 x 3 4 NPT 1 3 115084 1 Gasket 2 in 1 4 115085 1 Teflon Ring 1 5 110017 6 Motor Shaft Key 1 6 110063 2 Inlet Strainer 1 7 110078 8 Motor Shaft Seal 1 8 110204 2 Drive Shaft Assembly 1 9 118006 1 Pump Housing 1 10 118007 1 Gear Coverplate 1 11 118016 1 Shaft Adapter 1 12 118017 1 O Ring 1 13 118020 1 Bearing 2 ...

Page 11: ...o Part No Description Req d 1 110100 1 Suction Pipe Assembly Adjustable 1 2 117204 1 Fitting Reducer Bushing 1 x 3 4 NPT 1 3 115084 1 Gasket 2 in 1 4 115085 1 Teflon Ring 1 5 110017 6 Motor Shaft Key 1 6 110063 2 Inlet Strainer 1 7 110078 8 Motor Shaft Seal 1 8 110204 2 Drive Shaft Assembly 1 9 118006 1 Pump Housing 1 10 118007 1 Gear Coverplate 1 11 118016 1 Shaft Adapter 1 12 118017 1 O Ring 1 1...

Page 12: ... 4 in x 12 ft 3 7m DEF discharge hose 3 4 in NPT DEF automatic nozzle 3 4 in NPT DEF ball valve Weight Shipping 15 lbs 6 8kg P 120DEF Applications Fluids Diesel Exhaust Fluid DEF OperatingEnvironment Outdoor operatingtemperaturerange of 20 to 120 F 30 to 50 C Operating Pressure 10 PSI Pump Housing Lightweight durable molded plastic housing Convenient 2 inch NPS bung adapter for easy installation P...

Page 13: ...e of your pump Parts descriptions and numbers Part information can be obtained from the Illustrated Parts List For warranty work always be prepared with your original sales slip or other evidence of purchase date PleasecontactGPIbeforereturninganyparts Itmaybepossible to diagnose the trouble and identify needed parts in a telephone call GPIcanalsoinformyouofanyspecialrequirementsyouwill needtofoll...

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Page 16: ...urer The warranty shall extend to the purchaser of this product and to any person to whom such product is transferred during the warranty period This warranty shall not apply if A the product has been altered or modified outside the warrantor s duly appointed representative B the product has been subjected to neglect misuse abuse or damage or has been installed or operated other than in accordance...

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