4
P-120DEF:
This pump is designed for use with a 12-volt DC battery.
1. Inspect wiring for corrosion or damage. Replace, as neces-
sary.
2. Connect the pump to a 12-volt DC battery with the red
wire attached to positive (+) and the black to negative (–).
PA-120DEF & P-120DEF:
For best results, immediately before use, purge the system of air.
Follow these steps to purge the system of air.
1. Connect the pump to the appropriate power supply
(PA-120DEF to grounded GFCI protected, 115-volt power)
(P-120DEF to a 12-volt DC battery).
2. Place the nozzle in the fill hole of the tank. Turn the pump on.
3. Open the nozzle and pump at full flow until the system is
full of DEF.
4. Close the nozzle and turn the pump off.
NOTE: The PA-120DEF and P-120DEF pumps include an
automatic bypass that will open automatically if internal
pump pressure builds up.
Dispense Fluid
The PA-120DEF and P-120DEF pumps are intended for use
with Diesel Exhaust Fluid (DEF) only.
1. Turn power ON.
2. Insert the nozzle into the receiving tank.
3. Open the nozzle. Always dispense at full flow.
Do not exceed the standard duty cycle of 30 minutes
ON and 30 minutes OFF. Allow the pump to cool for 30
minutes.
4. Dispense the desired amount.
5. Close the nozzle and turn the pump off.
Thermal Protector
PA-120DEF:
This pump’s motor contains an automatic thermal protector.
Excessive motor heat can trip the protector. It resets automati-
cally after the motor has cooled approximately 30 minutes.
Circuit Breaker
PA-120DEF:
The magnetic circuit breaker trips automatically when the
motor draws more than 3 amps. This feature provides added
protection against motor damage and must be reset manually.
When the circuit breaker trips, turn the power off and disconnect
from power before attempting any repairs. Inspect the pump
thoroughly and clean or repair it as necessary.
Make sure the pump switch is in the OFF position before
restoring power.
Reset the circuit breaker after repairs are complete. To reset,
press in on the circuit breaker reset button at the end of the
cover assembly.
Proper cleaning and maintenance is vital to prolong pump life
and promote trouble-free operation.
NOTE: Failure to follow recommended cleaning and storage
procedures increases the chance of pump failure and may
void the warranty.
Remove Pump from Tank
Some fluid may spill from the pump during removal.
Follow DEF label directions for cleanup and disposal.
1. Disconnect pump from power.
2. Loosen the pump from the tank.
3. Lift the pump from the tank.
4. Place the nozzle in the tank.
5. Reconnect the pump to the appropriate power supply
(PA-120DEF to grounded GFCI protected, 115-volt power)
(P-120DEF to a 12-volt DC battery). Open the nozzle to
remove fluids from the system and turn on. Turn pump off
and disconnect from power.
6. Remove the suction pipe, as necessary.
7. Clean fluid from bung adapter or tank nipple and tank.
Cover the bung adapter or tank nipple.
8. If the pump will not be used for more than 2 weeks, flush
to prevent drying of fluids in the pump.
Flush Pump
When the pump will not be used for more than 2 weeks, it must
be flushed to prevent internal drying of fluid.
It is strongly recommended, for protection from personal injury,
that a simple flush tank be created. Use a container with a tight
fitting lid with a minimum volume of 5 gallons (19 litres). Cut two
holes in the lid of this container; one which is approximately 1
inch (2.5cm) larger than the largest diameter of the pump inlet
fitting and a second hole slightly larger than the nozzle tip. Fill
the container with distilled water. Secure the lid tightly on the
top of the container.
1. Disconnect from power. Remove the pump from the tank
and drain using the instructions above.
2. Connect the pump to the appropriate power supply
(PA-120DEF to grounded GFCI protected, 115-volt power)
(P-120DEF to a 12-volt DC battery)
CAUTION
CAUTION
MAINTENANCE
WARNING