Gossen MetraWatt R2600 Operating Instructions Manual Download Page 1

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Operating Instructions

R2600 / R2601

Electronic Controller

3-348-778-15

6/3.01

Summary of Contents for R2600

Page 1: ...Operating Instructions R2600 R2601 Electronic Controller 3 348 778 15 6 3 01 ...

Page 2: ......

Page 3: ...diagr Cont and step controller for diff controller 17 Off manual mode 18 Manual mode with binary input 2 19 Feedforward control with binary input 2 19 Configuration 20 Storage and Uploading of Device Settings 23 Differential controller 24 Slave controller 24 Controller types 25 Configuration of the controller with continuous output marking A3 26 Setting parameters 28 Calibration 30 Self optimizing...

Page 4: ...o all users Please note the following safety precautions The controller must only be connected to a line corresponding to the nominal range of use see connection diagram and nameplate which is fused for a maximum nominal current of 16 A A switch or a power switch must be provided in the installation as isolating device The controller must not be used When the exterior shows obvious signs of damage...

Page 5: ... parts with the tester open and alive must only be performed by a skilled person which is familiar with the danger involved Repair and replacement parts service When you need service please contact GOSSEN METRAWATT GMBH Service Center Thomas Mann Straße 20 90471 Nuremberg Germany Phone 49 911 86 02 410 256 Fax 49 911 86 02 2 53 e mail fr1 info gmc instruments com This address is only valid in Germ...

Page 6: ... Step controller with position read back three state controller 2 relay and 2 transistorized outputs A1 A2 A3 A4 Measuring ranges Signal input Thermocouple configurable Type J L 18 850 C 0 1562 F Type K 18 1200 C 0 2192 F Type S R 18 1770 C 0 3218 F Type B 0 1820 C 32 3308 F espec from 600 C Type N 18 1300 C 0 2372 F Resistance thermometer Pt 100 100 500 C 148 932 F B1 Signal input Standard signal...

Page 7: ...Configuration Default setting Setting as per customer s request K0 K9 Operating German English instructions French Italian None L0 L1 L2 230V 110V 230V 110V Marking C1 230 V Marking C2 110 V RS 485 RS 232 Transfo Data interface See operating instructions No 3 348 518 15 for more information on the data interface When changing the aux voltage setting enter the correct voltage on the nameplate plug ...

Page 8: ...supplied The typical starting torque is 10 Ncm and should not exceed 20 Ncm Side by side mounting of several units is possible without intermediate bars The supplied seals for maintaining protection class IP54 cannot be used in this case Protection class IP54 is only assured in the case of a sunk rotary button When installing one or more units it is a general requirement to provide for unob struct...

Page 9: ... upper and lower side of case R2601 right and left side of case Slide in direction 1 up to the stop Slide in direction 2 up to the stop Location of the 5 pin DIP switch Standard setting All switches off switch lever up 1 2 3 4 5 R2600 View of lower side of case 1 2 3 4 5 R2600 R2601 R2601 View of right side of case ...

Page 10: ...A2 A3 A4 A3 F1 C1 C2 C3 C4 1 1 16 AC 230 V AC 110 V AC 24 V DC 24 V 2 2 17 3 3 18 4 I I 4 GND C 19 5 5 TxD B 20 6 II 6 RxD A 21 7 7 22 8 8 23 9 9 24 10 10 25 11 11 26 12 12 27 13 13 28 14 14 29 15 15 30 B1 B3 B4 B2 B5 A1 A2 A3 A4 B3 B4 B5 A2 A3 A4 A1 Sensor 1 Heating curr transf Position readback Sensor 2 Alarms Switching outputs 20 mA 10 V II I I 20 mA 10 V A1 A2 ...

Page 11: ...randed wire and or double multicore cable ends for 2 1 0 mm2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 R2600 Bild 4 Location of the connection contacts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 R2601 ...

Page 12: ...he continuous output must only be used as 10 V output load 10 kΩ 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Relay Transistorized output Switching output I Switching Output II Relay Transistorized output Actual value Set point or oFF Unit of measure Software version Actual configuration LED segment test ca 2 s ca 1 5 s ca 1 5 s Actual configuration CnF2 A marking B marking CnF1 ...

Page 13: ... change of the value in the spring range vernier setting by approximately 5 digits is possible on the medium range The value is stored and effective after 2 5 s or after a key stroke This is signalled by a brief blanking of the display I II A1 W2 R2601 A2 Actual value Set point heating current Switching output I active Switching output II active Alarm s active Sinkable rotary knob for setting of v...

Page 14: ...e I II A1 W2 Param value PARAMETER LEVEL I II A1 W2 Off OPERATING LEVEL CONFIGURATION Press key briefly Keep key pressed Keep both keys pressed page 28 page 20 Appears only when the Set point can only A2 A2 A2 A2 A2 A2 A2 I II A1 W2 A2 Extended operating level for configured differential controller see page 15 be set here for fixed value controller heating current monitor is parameterized until di...

Page 15: ...rence Act difference I II A1 W2 Param value I II A1 W2 Param value PARAMETER LEVEL I II A1 W2 Off OPERATING LEVEL CONFIGURATION Press key briefly Keep key pressed until display changes Keep both keys pressed until display changes page 28 page 20 Appears only when the The differential set point A2 A2 A2 A2 A2 A2 A2 I II A1 W2 A2 I II A1 W2 1st act value 2nd act value A2 can only be set here heating...

Page 16: ...e I II A1 W2 Param value Manual mode Reg ratio OPERATING LEVEL PARAMETER LEVEL page 28 Set point can only be set here For step controller with marking A4 only A2 A2 A2 A2 W2 CONFIGURATION page 20 I II A1 W2 A2 Press key briefly Keep key pressed until display changes Keep both keys pressed until display changes Extended operating level for configured differential controller see page 17 for fixed va...

Page 17: ...ERATING LEVEL PARAMETER LEVEL page 28 Differential set point For step controller A2 A2 W2 CONFIGURATION page 20 I II A1 W2 A2 Press key briefly Keep key pressed until display changes Keep both keys pressed until display changes I II A1 W2 I II A1 W2 Reg ratio Act difference Diff set point Act difference A2 A2 I II A1 W2 1st act value 2nd act value A2 Automatic mode can only be set here with markin...

Page 18: ...r The regulation ratio is shown in Changes in value are slow in the spring ranges of the rotary knob and are instantly passed to the control outputs Step controller The switching output I more II less is directly control led by turning the knob to the right left into the spring range With position readback available marking A4 the measured position is shown in while lines are shown with marking A2...

Page 19: ...ction controller controller types 2 through 5 Feedforward control with binary input 2 During configuration as a discontinuous or a continuous action controller controller types 2 through 5 control quality can be markedly improved by means of feedforward control if large sudden load changes occur When the contact at binary input 2 is closed the extent of regulation provided by the controller is inc...

Page 20: ... Two state controller Heat Relative Active Two state controller Cool Absolute Three state controller Not for marking A1 Relative Inactive NCC Three state contr Water cooling Absolute Step controller Relative Active Absolute Relative Inactive NOC Active Absolute Relative Active Absolute Relative Inactive NCC Absolute Relative Active Absolute I II A1 W2 A2 I II A1 W2 A2 See page 26 for setting of co...

Page 21: ...e and downloading of device settings see page 23 1 Change over C F effective only with marking B1 B3 and B4 2 Only effective with marking A3 Sensor type Code Type Kind Condition J Thermo couple For signal input 1 with marking B1 B4 For both signal inputs with marking B3 L K B S R N 1 display Pt 100 0 1 display 0 20 mA 0 10 V Stand signal For signal input 1 with marking B2 B5 4 20 mA 2 10 V Configu...

Page 22: ...Fixed value controller internal set point 0 20 mA 0 10 V Relative Inactive NOC Diff controller Fixed value contr Diff controller Absolute Slave controller Relative Active Absolute Fixed value controller 4 20 mA 2 10 V Relative Inactive NCC Fixed value contr Diff controller Absolute Slave controller Relative Active Absolute I II A1 W2 A2 I II A1 W2 A2 ...

Page 23: ...iguration according to customer specifications K9 is stored in this location and is thus overwritten The user defined default setting is uploaded 1 If a setting has never previously been stored with d the factory default setting or the configuration in accordance with customer specifications K9 is uploaded All entries are overwritten including the results of self optimization and calibration The f...

Page 24: ...er display Slave controller See page 28 for Parameters The external set point applied to the 2nd signal input replaces the internal set point The set point ramp function see page 36 is maintained When switching over to the second set point by means of a binary input the controller becomes a fixed value controller with the set point SP 2 The lower and upper limit of the external set point is scaled...

Page 25: ...ement decrement the actual value The positioning cycle is at least tc 2 state controller Cool Three state controller A PDPI control algorithm without overshoot controls the switching output I in order to increment the actual value and or the switching output II to decrement the actual value The positioning cycle is at least tc The deadband dbnd suppresses a change between Heat and Cool without off...

Page 26: ... regulation ratio adjustable with parameter Y H if actual value set point Positioner Output of a regulation ratio adjustable with parameter Y St Cont contr with falling characteristics A PDPI control algorithm without overshoot controls the continuous output every 0 5 s An output filter provides for as smooth a trend of the positioning signal as possible The time constant of an additional actual v...

Page 27: ...tual set point The output is scaled with the parameters rn L and rn H with differential controller the actual value difference The controller types act same as with marking A2 Cool reg ratio Negative regulation ratios are continuously output the switching output II remains inactive Controller type 4 corresponds to split range controller with inverted output action ...

Page 28: ...per min oFF Ramp for falling set points oFF 1 MBU per min oFF Set point of the heat curr see calibr Auto oFF 0 1 A H oFF Not for step controller 1 Proportional band Heat 0 1 999 9 10 0 Parameter disabled at DIP switch position shown and during self optimizing Proportional band Cool 0 1 999 9 10 0 For three state controller 2 Deadband 0 MBU 0 Not for 2 state controller 3 Delay time of the controlle...

Page 29: ...r step controller with position readback 6 Reg ratio for actuator operation or for feedforward control 100 100 0 0 100 with marking A1 Regulation ratio with sensor error 100 100 0 0 100 with marking A1 Continuous signal see page 27 0 only with marking A3 Interface address 0 250 250 only with marking F1 1 Only for marking A4 and configuration digit controller type 6 2 Only for marking A1 and config...

Page 30: ... to acquire the heating current set the current value at which the transformer used provides 10 V DC Calibrating the position readback display parameter Y100 Y 0 Calibration is made in manual mode on the parameter level at a configuration as step controller configuration digit controller type 6 1 Select parameter Y 100 the stored value appears at first a standardized value between 0 and 255 The ro...

Page 31: ...Disabling via DIP switch Self optimizing serves to determine optimum control dynamics that is the parameters Pb I Pb II tu and tc are determined Getting started Complete configuration must be made before self optimizing is started The set point must be set to the value required after optimizing Start Self optimizing is started when both keys on the operating level automatic or manual Off mode are ...

Page 32: ...other recorder channel or with a timer Configure the limit monitors controller type Code 0 Set the output cycle time to minimum tc 0 5 If possible switch the limiter of the regulation ratio off Y H 100 Lower and or raise the set point so that the overshoots and undershoots will not take impermissible values Performance of a trial run Set dbnd MBU for three state and or split range controller switc...

Page 33: ...imitation was set for the set point it is required to correct the proportional band Y H positive Multiply Pb I by 100 Y H Y H negative Multiply Pb II by 100 Y H Parameter values tu 1 5 t t tY 4 tc tu 12 tY 100 Pb I xss MBU 100 xss MBU 200 x MBU 50 Pb II Pb I TI TII Pb I TI TII Parameter Two state controller 3 state controller Contin controller Split range controller Step controller P t x xss TI TI...

Page 34: ...ithout a recorder if the actual value is watched on the display and the times on a timer Set dbnd 0 for three state split range and step controllers Activate the control elements in automatic mode eventually start a recorder Record several oscillations until they are alike Measure out the oscillation width xss Record the On time TI and the Off time TII of the switching output I and or the continuo...

Page 35: ...ply Pb I by if TI is smallest multiply by if TII is smallest TI TI TII TII The value for tu is very inaccurate in this case It should be re optimized in control operation Control operation After optimizing is ended the controller can be used Configure the desired control algorithm with Controller type Set the set point to the required value For three state split range and step controllers the dead...

Page 36: ...rule Heating current monitor Function The heating current is acquired via an external transformer e g GTZ 4121 An alarm is issued when with the heater switched on control output I active the current set point is fallen below by more than 20 or when with the heater switched off the current is not off The alarm is only cleared when with output I active the heating current is high enough and no curre...

Page 37: ...ctivated The lower limit for the tu parameter must be maintained for manual optimization or subsequent adjustment of the control parameters Pb I MBU minimum tu 50 ϑ t ϑ t maximum temperature rise during start up The error message LE is generated after approximately 2 times tu if the heater remains switched on 100 and the increase in temperature is too small The monitor is inactive when Controller ...

Page 38: ...oling the suppression is effective until the high limit has been fallen below for the first time It is effective when The auxiliary voltage is switched on the actual set point is changed and the second set point is activated as well as when changing from Off to automatic mode Alarm relay n NOC Alarm relay n NCC n 1 2 ALnL ALnH Limits relative ALnL ALnH Limits absolute Actual value Set point Hyster...

Page 39: ... operating level Error source Reaction Remarks Heating current flashes Heating current monitor Alarm output A1 active and LED A1 on NOC NCC defined in the configuration digits Alarms 1 and 2 LED flashes on all levels Actual value flashes Limit monitor 1 Alarm output A1 active and LED A1 on Actual value flashes Limit monitor 2 Alarm output A2 active and LED A2 on ...

Page 40: ...ue setting is ended 4 See the following table for exceptions and more information Display Error source Reaction Remedy sensor error high Sensor breakage or actual value upper range limit 1 sensor error low Polarity of sensor or actual value lower range limit current error Wrong polarity of current transformer transformer not suited or unserviceable Same as heating current monitor alarm Continues t...

Page 41: ...meter level is disabled 6 digital error Error recognized by monitoring of the digital unit Control outputs I II inactive 7 analog error Hardware error recognized by monitoring of the analog unit Control outputs I II inactive 7 1 Eliminate sensor error 2 Check current transformer 3 Potentiometer for position readback Check connection re calibrate 4 Avoid disturbances impairing the optimizing run su...

Page 42: ...V 48 Hz 62 Hz Maximum 10 VA Typically 6 W DC 24 V DC 20 V 30 V Relay output Potential free NOC switcher Switching power AC DC 250 V 2 A 500 VA 50 W Service life 2 105 switching cycles under nominal load Interference suppression Provide ext RC element 100 Ω 47 nF on contactor Transistorized output suited for commercially available solid state relays SSR Switching state No load voltage Output curren...

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