background image

29

To ensure proper unit grounding, an earth ground wire must be connected between the furnace ground screw located inside
the furnace junction box and the electrical service panel. 

NOTE:  

Do not use gas piping as an electrical ground.  To confirm

proper unit grounding, turn off the electrical power and perform the following check.

1. Measure resistance between the neutral (white) connection and one of the burners.
2. Resistance should measure 10 ohms or less.

This furnace is equipped with a blower door interlock switch which interrupts unit voltage when the blower door is opened for
servicing.  Do not defeat this switch.

24 V

OLT

 T

HERMOSTAT

 W

IRING

When installed with a non-communicating thermostat, the fur-
nace integrated control module provides terminals for both “W1”
and “W2”, and “Y1” and “Y2” thermostat connections.  This allows
the furnace to support the following system applications:  ‘Two-Stage
Heating Only’, ‘Two-Stage Heating with Single Stage Cooling’, and
‘Two-Stage Heating with Two-Stage Cooling’.  Refer to the following
figures for proper connections to the integrated control module.

Low voltage connections can be made through either the right or left
side panel. Thermostat wiring entrance holes are located in the blower
compartment.  The following figure shows connections for a  “heat/
cool system”.

This furnace is equipped with a 40 VA transformer to facilitate use
with most cooling equipment.  Consult the wiring diagram, located
on the blower compartment door, for further details of 115 Volt and
24 Volt wiring.

NOTE: 

Use of cooling ramping profiles and dehum feature re-

quires a jumper between Y1 and O when a straight cooling unit
is used.

The auxiliary contacts are shipped with a factory installed jumper.
As an option, the auxiliary contacts may be wired to a normally
closed float switch.  In the event of open contacts, the gas heat
and cooling will be disabled until the condition is corrected.
These are 24 volt terminals powered internally, do not apply
another voltage source to these terminals.

 - 

HEAT SET-UP DIP SWITCH

DIP 

SWITCH

 #13 MUST 

BE

 

SET

 

TO

 

MATCH

 

THERMOSTAT

 

TYPE

.  T

O

 

USE

 

THE

 CTK01 

COMMUNICATING

 

THERMOSTAT

, DIP 

SWITCH

 #13 

MUST

 

BE

 

SET

 

TO

 ON 

POSITION

. T

HIS

 

IS

 

ALSO

 

THE

 

CORRECT

 

SETTING

 

FOR

 

A

 

NON

-

COMMUNICATING

 2-

STAGE

 

THERMOSTAT

. T

O

 

USE

 CTK02**, CTK03** 

OR

 CTK04** 

MODULATING

 

THERMOSTAT

CHECK

 

TO

 

MAKE

 

SURE

 DIP 

SWITCH

 #13 

IS

 

IN

 

THE

 OFF 

POSITION

 (

FACTORY

 

POSITION

). T

HIS

 

IS

 

ALSO

 

THE

 

CORRECT

 

POSITION

 

WHEN

 

USING

 

A

 

NON

-

COMMUNICATING

 

SINGLE

-

STAGE

 

THERMOSTAT

.

IMPORTANT NOTE

T

HERMOSTAT

 “R” 

REQUIRED

 

IF

 

OUTDOOR

 

UNIT

 

IS

 

EQUIPPED

 

WITH

 

A

 

C

OMFORT

 A

LERT

™ 

MODULE

 

OR

 

IF

 

THE

 

OUTDOOR

 

UNIT

 

IS

 

A

 

PART

 

OF

 

THE

 C

OMFORT

N

ET

™ 

FAMILY

 

OF

 

EQUIPMENT

.

IMPORTANT NOTE

AUX

DE

HUM

W2

C

1

Y1

2

R

W1

Y2

G

O

24 V THERMOSTAT CONNECTIONS

Low Voltage Connections with Auxiliary Terminals

Figure 30

W

IRE

 

ROUTING

 

MUST

 

NOT

 

INTERFERE

 

WITH

 

CIRCULATOR

 

BLOWER

 

OPERATION

FILTER

 

REMOVAL

 

OR

 

ROUTINE

 

MAINTENANCE

.

REMOVABLE

 

PLUG

 

CONNECTOR

 

IS

 

PROVIDED

 

WITH

 

THE

 

FURNACE

 

CONTROL

 

TO

 

MAKE

 

THERMOSTAT

 

WIRE

 

CONNECTIONS

. T

HIS

 

PLUG

 

MAY

 

BE

 

REMOVED

WIRE

 

CONNECTIONS

 

MADE

 

TO

 

THE

 

PLUG

AND

 

REPLACED

. I

T

 

IS

 

 

RECOMMENDED

 

THAT

 

MULTIPLE

 

WIRES

 

BE

 

JOINED

 

WITH

 

A

 

WIRE

 

NUT

 

AND

 

A

 

SINGLE

 

CONDUCTOR

 

BE

 

INSERTED

 

UNDER

 

THE

 

TERMINAL

 

SCREW

.  F

AILURE

 

TO

 

DO

 

SO

 

MAY

 

RESULT

 

IN

 

INTERMITTENT

 

OPERATION

.

STRONGLY

Summary of Contents for xCVM97 Series

Page 1: ...L AS A SAFETY PRECAUTION NOTE Please contact your distributor or our website for the applicable Specification Sheet referred to in this manual TABLE OF CONTENTS is a registered trademark of Maytag Cor...

Page 2: ...GHT INSTALLATIONS 39 HORIZONTAL INSTALLATIONS 39 STARTUP PROCEDURE ADJUSTMENT 39 HEATING OPERATION WITH CTK01 THERMOSTAT COMMUNICATING 40 HEATING OPERATION WITH CTK02 CTK03 CTK04 THERMOSTAT MODULATING...

Page 3: ...ER OPERATION OR DAMAGE TO EQUIPMENT IF THE FURNACE ENVIRONMENT HAS THE POTENTIAL OF FREEZING THE DRAIN TRAP AND DRAIN LINE MUST BE PROTECTED THE USE OF ACCESSORY DRAIN TRAP HEATERS ELECTRIC HEAT TAPE...

Page 4: ...nsit In the event of damage the consignee should 1 Make a notation on delivery receipt of any visible damage to shipment or container 2 Notify carrier promptly and request an inspection 3 With conceal...

Page 5: ...Net family of products The CTK family of thermostat kits allow this furnace to be installed as part of a digitally communicating system The ComfortNet system provides automatic airflow configuration e...

Page 6: ...is dual certified Dual certification means that the combustion air inlet pipe is OPTIONAL and the furnace can be vented as a Non direct vent single pipe central forced air furnace in which combustion...

Page 7: ...furnace with respect to the proposed or existing air distribution system Ensure the temperature of the return air entering the furnace is between 55 F and 100 F when the furnace is heating Provide pro...

Page 8: ...B width furnace For upflow applications the front of the coil and furnace must face the same direction If the furnace is installed in a residential garage position the furnace so that the burners and...

Page 9: ...riction leakage corrosion and other deficiencies which could cause an unsafe condition 3 As far as practical close all building doors and windows and all doors between the space in which the appliance...

Page 10: ...des for determining the combustion air requirements for the appliances Most homes will require outside air be supplied to the furnace area by means of ventilation grilles or ducts connecting directly...

Page 11: ...and 9 3 2 2 2 9 3 2 3 Indoor Opening Size and Location Openings used to connect indoor spaces shall be sized and located in accordance with the following 1 Combining spaces on the same story Each open...

Page 12: ...t least 1 in 25 mm from the sides and back and 6 in 150 mm from the front of the appliance The opening shall directly commu nicate with the outdoors or shall communicate through a vertical or horizont...

Page 13: ...n calculating the size opening required to provide the free area specified Where the louver and grille design and free area are not known it shall be assumed that wood louvers will have 25 percent fre...

Page 14: ...he furnace Refer to Recommended Installation Positions figure for appropriate installation positions ductwork connections and resulting airflow arrangements HORIZONTAL APPLICATIONS CONSIDERATIONS When...

Page 15: ...uperator coil front cover ALTERNATE ELECTRICAL AND GAS LINE CONNECTIONS This furnace has provisions allowing for electrical and gas line connections through either side panel In horizontal application...

Page 16: ...ions must be used Fittings must be DWV type fittings meetingASTM D2665 andASTM D3311 Carefully follow the pipe manufacturer s instructions for cutting cleaning and solvent cementing of PVC The use of...

Page 17: ...ropriate location of vent flue pipe and combustion air intake pipe when applicable terminations Refer to Non Direct Vent Single Pipe Piping and Direct Vent Dual Pipe Piping located in this section for...

Page 18: ...hanical air supply inlet to building or the combustion air inlet to any other appliance 6 in 15 cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30 kW 36...

Page 19: ...e outlet is sized to accept 2 pipe Secure vent flue pipe directly into the furnace fitting with the appropriate glue Alternately a small section of 2 pipe may be glued in the furnace socket and a rubb...

Page 20: ...p 2 secure with clamps 7 Secure flange to cabinet using screws removed in step 1 ALTERNATE COMBUSTION AIR PROVISION Upflow Horizontal models only When using the alternate venting location either in a...

Page 21: ...elbow is used for termination it must be pointed downward The vent flue pipe may terminate vertically as through a roof or horizontally as through an outside wall Vertical vent flue pipe terminations...

Page 22: ...d Use 1 2 thickclosedcellfoaminsulationsuchasArmaflex orInsultube where required Vent Combustion Air Intake Measurements for Standard Hori zontal Terminations Dual Pipe Center to center 10 min 24 max...

Page 23: ...ocal and national codes Followthebulletslistedbelowwheninstallingthedrainsystem Refertothefollowingsectionsforspecificdetailsconcerningfurnace drain trap installation and drain hose hook ups The drain...

Page 24: ...22 2 Locate the long drain hose 3 and cut at line A 3 Install large end of hose 3 to trap outlet and secure with 1 25 clamp 4 Install smaller end of hose 3 on 45 elbow and secure with 1 clamp 5 Refer...

Page 25: ...e cabinet 8 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furnace trap UPFLOW MODEL INSTALLED HORIZONTALLY WITH LEFT SIDE DOWN Minimum 5 1 2 cle...

Page 26: ...rap to outside the cabinet DRAIN EXITING LEFT SIDE 1 Install a field supplied rubber coupling secured with a 1 1 4 clamp to enable removing the trap for future cleaning Alternately a PVC fitting may b...

Page 27: ...stall in blower deck 4 Draining the Collector Box Locate hose 4 and place the radius end on the collector box drain port secure with a silver clamp 5 Locate hose 2 insert from outside the cabinet in t...

Page 28: ...the wiring diagram located on the unit s blower door For direct vent applications the cabinet opening to the junction box must be sealed air tight using either an UL approved bushing such as Heyco Li...

Page 29: ...oling ramping profiles and dehum feature re quires a jumper between Y1 and O when a straight cooling unit is used The auxiliary contacts are shipped with a factory installed jumper As an option the au...

Page 30: ...Secure the dehumidistat ground wire typically the green lead to the ground screw on the furnace junction box NOTE Ground wire may not be present on all dehumidistats 5 If the condenser is a straight...

Page 31: ...er may be connected between one of the HUM con tacts and NEUTRAL The other HUM contact must be fed from the L1 terminal Allfieldwiringmustconformtoapplicablecodes Connectionsshouldbemadeasshown in Fig...

Page 32: ...as and length of the run The gas line installation must comply with local codes or in their absence with the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 or CAN CSA B149 1 in Canad...

Page 33: ...ten all joints securely Connection method must be in compliance with all local and national codes US National Fuel Gas Code NFGC NFPA 54 2012 ANSI Z223 1 2012 and the Installation Standards Warm Air H...

Page 34: ...ide chosen location of union and cabinet width The union may be placed inside or outside of the cabinet GAS PIPING CHECKS Before placing unit in operation leak test the unit and gas connections Check...

Page 35: ...REAS OR CONFINED SPACES PROPANE GAS ODORANT MAY FADE MAKING THE GAS UNDETECTABLE EXCEPT WITH A WARNING DEVICE WARNING 200 PSIG Maximum 5 to 15 PSIG 20 PSIG Max Continuous 11 W C Second Stage Regulator...

Page 36: ...ng with combustion air or draft when a central return is used a connecting duct must be installed between the unit and the utility room wall Never use a room closet or alcove as a return air chamber C...

Page 37: ...ace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool position When the furnace is installed without a cooling coil...

Page 38: ...our distributor for information on our complete line of IAQ Clean Comfort products Air cleaner installation location Maximum Heating Airflow Filter Media Dimensions Part Number Air Cleaner Family Side...

Page 39: ...nace control board will follow the conventional 2 Stage algorithm equivalent to a W2 request and be reflected in the heat current demand status The circulator will operate per the heat airflow profile...

Page 40: ...is sent the furnace will go through the Light Off Sequence at which time the Heat Current Demand Status will still show 0 After the successful Light Off Sequence and expiration of the Ignition Stabil...

Page 41: ...lectrical power to the furnace 3 Set the room thermostat to the lowest possible setting 4 Remove the burner compartment door NOTE This furnace is equipped with an ignition device which automatically l...

Page 42: ...urnace gas supply pressure with burners firing Supply pressure must be within the range specified in the Inlet Gas Supply Pressure table Natural Gas Minimum 4 5 w c Maximum 10 0 w c Propane Gas Minimu...

Page 43: ...ty thread sealer 12 Turn on electrical power and gas supply to the system 13 Close thermostat contacts R and W1 W2 to energize the valve Using an approved liquid gas leak detector solution check for l...

Page 44: ...re and Adjustment Circulator Blower Speeds for speed changing details CIRCULATOR BLOWER SPEEDS TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK TURN OFF POWER TO THE FURNACE BEFORE CHANGING S...

Page 45: ...e dual 7 segment LED display 6 The multi speed circulator blower also offers several custom ON OFF ramping profiles for cooling These profiles may be used to enhance cooling performance and increase c...

Page 46: ...l module The delay is factory shipped at 150 seconds but may be changed to suit the installation requirements and or homeowner preference Refer to the DIP switch chart in the back section of this manu...

Page 47: ...econds ON ON 1 Stage Stat OFF 2 Stage Stat ON 1 Stage Compressor OFF 2 Stage Compressor ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Not applicabl...

Page 48: ...de mand The air conditioner will then send a fan request along with the low stage cooling airflow demand to the furnace Once received the furnace will send the low stage cooling airflow demand to the...

Page 49: ...be utilized between the indoor and out door units For this wiring scheme only the data lines 1 and 2 are needed between the indoor and outdoor units A40VA 208 230 VAC to 24VAC transformer must be inst...

Page 50: ...s and the corresponding potential problem Learn button Used to reset the network Depress the button for approximately 2 seconds to reset the network SYSTEM TROUBLESHOOTING NOTE Refer to the instructio...

Page 51: ...cause the gas valve to modulate higher The burner will modulate based on the inducer speed Circulator blower is energized on heat speed following a thirty 30 second blower on delay The circulator blo...

Page 52: ...ames should be inspected with the burner compartment door installed Flames should be stable quiet soft and blue dust may cause orange tips but they must notbeyellow Flamesshouldextenddirectlyoutwardfr...

Page 53: ...s hand during grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body with static electric...

Page 54: ...ilter maintenance is the most common cause of inad equate heating or cooling performance Filters should be cleaned permanent or replaced disposable every two months or as re quired When replacing a fi...

Page 55: ...using emery cloth or steel wool Following cleaning the flame sense signal should be as indicated in the Specifications Sheet BEFORE LEAVING AN INSTALLATION Cycle the furnace with the thermostat at lea...

Page 56: ...stage pressure switch circuit is closed at start of heating cycle PS1 CLOSED E1 Low stage pressure switch contacts sticking Shorts in pressure switch circuit wiring Replace low stage pressure switch...

Page 57: ...aux out Missing jumper Open float switch Install jumper Inspect float switch Turn power OFF prior to repair No furnace operation Integrated control module LED display provides E5 error code ComfortNet...

Page 58: ...t thermostat Call for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message EA Polarity of 1 1 5 volt AC is reversed REVERSED PLTY EA Polarity of 1 1 5 volt AC power to furnace...

Page 59: ...a set in integrated control module Verify circulator blower motor horse power is the same specified for the specific furnace model Replace if necessary Verify shared data set is correct for the specif...

Page 60: ...ct Description and Location Requirements Considerations for furnace installation requirements Turn power OFF prior to repair Furnace fails to operate Integrated control module LED display provides b7...

Page 61: ...MORY CARD DATA dF DEFROST DEMAND E0 LOCKOUT DUE TO EXCESSIVE RETRIES OR RECYCLES E1 LOW STAGE PRESSURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE E2 LOW STAGE PRESSURE SWITCH STUCK OPEN E3 OPEN HIG...

Page 62: ...NG TO UNIT MUST BE TO UNIT MUST BE PROPERLY POLARIZED EQUIPMENT GND FIELD SPLICE SWITCH TEMP SWITCH PRESSURE PROT DEVICE LOW VOLTAGE FIELD LOW VOLTAGE 24V HI VOLTAGE 115V HI VOLTAGE FIELD INTERNAL TO...

Page 63: ...e no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment...

Page 64: ...ompany L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 2014 2015 Goodman...

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