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SERVICING

17

2.  Remove the thermostat low voltage wires at the furnace 

integrated control module terminals.

With Power On (and Door Interlock Switch closed):

L

INE

 

VOLTAGE

 

NOW

 

P

R

E

S

ENT

WARNING

3.  Use a voltmeter, check voltage across terminals R and 

C. Must read 24 VAC.

4.  No voltage indicates faulty transformer, open fuse, bad 

wiring, bad splice, or open door interlock switch.

5.  Check transformer primary voltage at incoming line 

voltage connections, fuse, splices, and blower door in-

terlock switch.

6.  If line voltage is available to the primary side of trans-

former and not at secondary side, the transformer is 

inoperative. Replace.

7.  After completing check and/or replacement of trans-

former and check and/or repair of control circuit, rein-

stall blower compartment door.

8.  Turn on electrical power and verify proper unit opera-

tion.

CHECKING AIR CIRCULATOR BLOWER MOTOR

D

I

S

CONNECT

 

ALL

 

POWE

BEFO

R

E

 S

E

R

VICING.

WARNING

1.  Remove blower compartment door to gain access to the 

circulator blower motor and integrated ignition control.

2.  Check for any obstruction that would keep the fan wheel 

/ fan motor from turning. 

3.  Check wiring, the motor has two wiring harnesses, a main 

harness and a control harness. The main power harness 

has: White neutral wire connected to the NEUTRAL 

terminal on the control board. Black wire connected to 

the MOTOR terminal on the control board. Red wire 

connected to the COM terminal, which is a female spade 

connection next to the HEAT and COOL wires on the 

control board. Green ground wire connected to cabinet 

ground. The control power harness has: Blue wire 

connected to HEAT on the control board. (Medium High 

Speed)Red wire connected to RED on the control board. 

(High Speed) Orange wire connected to FAN on the 

control board. (Medium Speed) Black (Low Speed) and 

Brown (Medium Low Speed) wires connected to PARK on 

the control board. The multi-speed ECM motor requires 

a line voltage power supply (black connected to MOTOR 

and white connected to neutral on the control board) as 

well as a signal on one of the speed taps.  The signal to 

the motor is a 24vAC signal to the speed tap. .

D

I

S

CONNECT

 

ALL

 

POWE

BEFO

R

E

 S

E

R

VICING.

WARNING

CHECKING DUCT STATIC

The maximum and minimum allowable external static 

pressures are found in the specification section. These tables 

also show the amount of air being delivered at a given static 

by a given motor speed or pulley adjustment.
The furnace motor cannot deliver proper air quantities (CFM) 

against statics other than those listed.

Too great of an external static pressure will result in insufficient 

air that can cause excessive temperature rise, resulting in 

limit tripping, etc. Whereas not enough static may result in 

motor overloading.
To determine proper air movement, proceed as follows:

1.  With clean filters in the furnace, use a draft gauge (inclined 

manometer) to measure the static pressure of the return 

duct at the inlet of the furnace. (Negative Pressure)

2.  Measure the static pressure of the supply duct. (Positive 

Pressure)

3.  Add the two (2) readings together for total external static 

pressure.

NOTE:  

Both readings may be taken simultaneously and read 

directly on the manometer if so desired. If an air conditioner 

coil or Electronic Air Cleaner is used in conjunction with the 

furnace, the readings must also include theses components, 

as shown in the following drawing.
4.  Consult proper tables for the quantity of air.

If the total external static pressure exceeds the minimum 

or maximum allowable statics, check for closed dampers, 

registers, undersized and/or oversized poorly laid out duct 

work.

.



Checking Static Pressure

Summary of Contents for Amana AMES80 U Series

Page 1: ...erviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate...

Page 2: ...arts testing in struments and the appropriate service manual REVIEWALL SERVICEINFORMATIONINTHEAPPROPRIATESERVICE MANUAL BEFORE BEGINNING REPAIRS OUTSIDE THE U S call 1 713 861 2500 Not a technical ass...

Page 3: ...El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier mo...

Page 4: ...oodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Counter ow Horizontal A Ini al Release B 1st Revision S PSC Motor Nox E Constant Torque Motor Mul Speed ECM...

Page 5: ...atural Gas S Single Speed X Low NOx U Ultra Low NOx Gas Valve M Modula ng Cabinet Width C 2 Stage A 14 S Single Stage B 17 5 C 21 AFUE D 24 5 97 97 AFUE 80 80 AFUE Maximum CFM 3 1200 CFM MBTU h 4 1600...

Page 6: ...pplication This product is designed for NATURAL GAS ONLY This product is designed for use as a residential home gas fur nace It is not designed or certified for use in mobile home trailer or recreatio...

Page 7: ...as piping supplying the furnace must be properly sized based on the gas flow required specific gravity of the gas and length of the run The gas line installation must comply with local codes or in the...

Page 8: ...0 furnace with serial numbers 2003 and prior will need this ID plug to operate at High Altitude You will still need to adjust manifold pressures and CO2 as described above See the table below for the...

Page 9: ...tified as HUM and EAC All field wiring must conform to applicable codes Connections should be made as shown below Accessory Wiring If it is necessary for the installer to supply additional line voltag...

Page 10: ...ll cause reduced airflow For bottom return connection remove the bottom of the cabinet before setting the furnace on the raised platform or return air duct A closed return duct system must be used wit...

Page 11: ...be changed in the field to 45 seconds Electronic air cleaner terminals are energized with circulator blower Furnace circulator blower and outdoor cooling unit run integrated control module monitors s...

Page 12: ...RAFT AND CIRCULATION BLOWERS The bearings in the induced draft blower and circulator blower motors are permanently lubricated by the manufacturer No further lubrication is required Check motor winding...

Page 13: ...2 164 327 655 1636 37 97 195 486 12 75 150 300 600 1500 38 23 47 95 189 474 13 69 138 277 555 1385 39 92 185 462 14 64 129 257 514 1286 40 22 45 90 180 450 15 60 120 240 480 1200 41 176 439 16 56 113...

Page 14: ...t As the external static pressure goes up the temperature rise will also increase Consult the proper tables for tempera ture rise limitation BTU HR Calculation Example The unit being tested takes 40 s...

Page 15: ...er Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Valve Inducer Gas Manifold Assembly Grommet Burner Assembly Integrated Control Module Transformer Blower Door Interlock Swit...

Page 16: ...tion of the same gauge or its equivalent THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment door to gain access to the thermostat low voltage wires loc...

Page 17: ...eed Orange wire connected to FAN on the control board Medium Speed Black Low Speed and Brown Medium Low Speed wires connected to PARK on the control board The multi speed ECM motor requires a line vol...

Page 18: ...Allow adequate time for thermometer readings to stabilize 4 Adjust temperature rise by adjusting the circulator blower speed Increase blower speed to reduce temperature rise Decrease blower speed to i...

Page 19: ...ntinuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test continuous or a reading is obt...

Page 20: ...ernal to the furnace remove burner compartment door to gain access to the gas valve 2 Connect a calibrated water manometer or appropriate gas pressure gauge at either the gas valve inlet pressure tap...

Page 21: ...es Any necessary major changes in gas flow rate should be made by changing the size of the burner orifice 5 White Rodgers 36G22 Valves a Back outlet pressure test screw inlet outlet pressure boss out...

Page 22: ...eld until the LED is blinking in AMBER more than 10 seconds less than 15 seconds the control will execute a field test mode sequence to cycle through component operation Operation The control must be...

Page 23: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 Disconnect the yellow flame sensor wire from the sensor 2 Connect a micro amp meter in ser...

Page 24: ...TROUBLESHOOTING 24...

Page 25: ...TROUBLESHOOTING 25...

Page 26: ...lash the Fault Code History up to 5 fault codes from newest to oldest Fault Code Clear Function When the SW1 button is pressed and held for an extended period more than 5 seconds less than 10 seconds...

Page 27: ...ROL INTERNAL TO 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIELD HI VOLTAGE 120V LOW VOLTAGE FIELD LO...

Page 28: ...ntact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRAN...

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