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This manual is to be used by qualified, professionally trained HVAC
technicians only. Goodman does not assume any responsibility for
property damage or personal injury due to improper service
procedures or services performed by an unqualified person.

Split System Air Conditioners,

Split System Heat Pumps

with R-22 Refrigerant

Blowers, Coils, & Accessories

Service Instructions

Copyright

 © 2005 - 2009 Goodman Manufac

turing Company, L.P.

RT6100004r13

May 2009

Summary of Contents for ACNF****16AA

Page 1: ...ity for property damage or personal injury due to improper service procedures or services performed by an unqualified person Split System Air Conditioners Split System Heat Pumps with R 22 Refrigerant...

Page 2: ...ou assume responsibility for any personal injury or property damage which may result WARNING This unit should not be connected to or used in conjunction with any devices that are not design certified...

Page 3: ...e vaporous and liquid contents of the compressor housing and system Aventingcompressorterminalnormallypresentsnodanger toanyone providingtheterminalprotectivecoverisproperly in place If however the te...

Page 4: ...or 0131M00061 GSC130481AG Goodman Brand Split Condenser 13 Seer condensing units Introduces new models with Bristol compressors GSC130181BA Goodman Brand Split Condenser 13 Seer condensing units Conve...

Page 5: ...ls using 3 8 diameter tube coils to 5 mm coils Model Description ASC130 1AA Amana Brand Split Condenser 13 Seer condensing units Initial release new models of Amana Brand Deluxe 13 Seer AC R 22 condit...

Page 6: ...duces models that contain the broad ocean motor GSH13018 301BA Goodman Brand Split Heat Pump 13 Seer heat pump units Reduction in chassis size from medium to small GSH130421AE Goodman Brand Split Heat...

Page 7: ...s New revisions have screw locations moved in the top panel base pans louvers and control box covers ASH130 1AC Amana Brand Split Heat Pump 13 Seer heat pump units New revisions have horizontal style...

Page 8: ...or Painted Flowrater Revision replaces the current spot welded blower housing with the same cinched or crimped design used on the 80 furnace line ARPF486016AB A Single Piece R Multi Position PSC Motor...

Page 9: ...wavy fin with louver enhanced fin on coil AWUF 1AA A Single Piece Air Handler Wall Mount Unpainted Flowrator Introduces 13 SEER Dayton wall mount air handlers AWUF 16AA A Single Piece Air Handler Wall...

Page 10: ...AUF36 CA C Indoor Coil A Upflow Downflow Painted or Uncased Flowrator Revision redesigns for performance improvement from 2 row to 3 row CHPF 6AA C Indoor Coil Horizontal A Coil Painted Flowrator Rele...

Page 11: ...ons 030 2 5 Tons 070 5 Tons 036 3 Tons 090 7 5 Tons 042 3 5 Tons 120 10 Tons G S C 14 036 1 A A UNIT TYPE C Condenser R 22 H Heat Pump R 22 PRODUCT CATEGORY S Split System SEER 10 10 SEER 13 13 SEER 1...

Page 12: ...5 Tons 048 4 Tons 024 2 Tons 060 5 Tons 030 2 5 Tons 070 5 Tons 036 3 Tons 090 7 5 Tons 042 3 5 Tons 120 10 Tons C KL 036 2 A PRODUCT CATEGORY C Split System UNIT TYPE E Commercial Air Conditioner K A...

Page 13: ...Cooling 5 kw Electric Heat 2405 Nominal Cooling Capacity Electric Heat kw 2 Tons Cooling 5 kw Electric Heat 3608 Nominal Cooling Capacity Electric Heat kw 3 Tons Cooling 8 kw Electric Heat Major Revi...

Page 14: ...2 3 1 2 Tons 10 SEER 1729 1 1 2 2 1 2 Tons for export systems Ceiling Mount Wall Mount Applications Nominal Cooling Capacity Electric Heat kW 1805 1 1 2 Tons Cooling 5 kW Electric Heat 2405 2 Tons Coo...

Page 15: ...t Breaker DESIGN SERIES A First Series C A P F 1824 A 6 A PRODUCT TYPE C Indoor Coil CABINET FINISH U Unpainted P Painted N Unpainted Case EXPANSION DEVICE F Flowrater NOMINAL CAPACITY RANGE 13 SEER 1...

Page 16: ...X X X X X CSR U 1 Hard Start Kit X X X X CSR U 2 Hard Start Kit X X X X CSR U 3 Hard Start Kit X X Model Description ASC13018 ASC13024 ASC13030 ASC13036 ASC13042 ASC13048 ASC13060 OT18 60A Outdoor The...

Page 17: ...Kit x x OT18 60A Outdoor Lockout Stat OT EHR18 60 Emergency Heat relay kit CSR U 1 Hard Start Kit x x CSR U 2 Hard Start Kit x x x CSR U 3 Hard Start Kit x x Model Description CKL18 CKL24 CKL30 CKL36...

Page 18: ...ORATOR COIL 1 4 FLARE CONNECTION BULB SUCTION LINE EXPANSION VALVE REMOVE BEFORE INSTALLING EXPANSION VALVE SEAL SUPPLIED W KIT SEAL SUPPLIED W KIT BULB TO BE LOCATED AT 10 OR 2 O CLOCK TAILPIECE 3 8...

Page 19: ...HERMOSTAT WIRE SHORT CYCLE PROTECTOR YELLOW 1 BLACK 1 Y1 Y2 R1 R2 Y C UNIT TERMINAL BOARD CONTACTOR ASC01A ANTI SHORT CYCLECONTROLKIT Install Line Thermostat Here Install Line Thermostat Here Wire Nut...

Page 20: ...RIES ELECTRIC HEAT KITS ELECTRICHEATKITAPPLICATIONS MBR MBE NO HEAT HKR 03 HKR05 C HKR 06 HKR 08 C HKR 10 C HKR 15 C HKR 20 C HKR 21 C HKR3 15 HKR3 20A MBR0800AA 1AA X X X X X MBR1200AA 1AA X X X X X...

Page 21: ...the scroll A scrollisaninvolutespiralwhich whenmatchedwithamating scroll form generates a series of crescent shaped gas pockets between the members see following illustration Duringcompression onescr...

Page 22: ...eavailable ARPF B 2 to 5 ton air handlers are dedicated for downflow operation and are approved for modular homes Flowrater transformerandblowertimedelayareonallstandard ARPF units Both the ARUF and A...

Page 23: ...d itcontinuestogiveup heat which subcools the liquid and it is ready to repeat the cycle HEATING The heating portion of the refrigeration cycle is similar to the coolingcycle Byenergizingthereversingv...

Page 24: ...door Coil Accumulator Bi Flow Filter Dryer Outdoor Coil Thermostatic Expansion Valve Check Valve Reversing Valve De Energized Indoor Coil Accumulator Bi Flow Filter Dryer Outdoor Coil Thermostatic Exp...

Page 25: ...ng mode the orifice moves back off its seat allowingrefrigeranttoflowunmeteredaround the outside of the orifice EXPANSIONVALVE CHECKVALVEASSEMBLY INCOOLINGOPERATION EXPANSIONVALVE CHECKVALVEASSEMBLY I...

Page 26: ...ndoor Coil Outdoor Coil Thermostatic Expansion Valve COOLING CYCLE CONDENSING UNIT In the cooling mode the orifice is pushed into its seat forcing refrigerant to flow through the metered hole in the c...

Page 27: ...When used in this manner the Y heat demand is switched to the W1 input to the furnace by the outdoor thermostat and the furnace is used to satisfy the first stage Y heat demand On some controls ifthe...

Page 28: ...est Motor Windings S 16 Improper Cooling Anticipator Check Resistance of Anticipator S 3B Shortage of Refrigerant Test For Leaks Add Refrigerant S 101 103 Restricted Liquid Line Remove Restriction Rep...

Page 29: ...ressorWindings 43 S 17A Resistance Test 43 S 17B GroundTest 43 S 17D OperationTest 44 S 18 Testing Crankcase Heater optional item 44 S 21 CheckingReversingValveSolenoid 44 S 24 TestingDefrostControl 4...

Page 30: ...nsofundersized wirecancauselowvoltage Ifwiresizeisadequate notify the local power company in regard to either low or high voltage REMOTE CONDENSING UNITS BLOWER COILS VOLTAGE MIN MAX 208 230 198 253 1...

Page 31: ...TS OPTIONS Troubleshooting Encoded Two Stage Cooling Thermostats Options TEST FUNCTION SIGNAL OUT SIGNAL FAN S T E T S1 S1 S1 S2 S2 S2 S3 S3 S3 R COM LOW SPEED COOL LO SPEED COOL HI SPEED COOL LO SPEE...

Page 32: ...pproximatelythree minutes before resetting 1 Remove wire from Y1 terminal 2 Wait for approximately four 4 minutes if machine was running With power ON WARNING Line Voltage nowpresent 1 Apply 24 VAC to...

Page 33: ...relay or contactor S 8 CHECKING CONTACTOR CONTACTS DISCONNECTELECTRICALPOWERSUPPLY WARNING Disconnect Electrical Power Supply 1 Disconnectthewireleadsfromtheterminal T sideofthe contactor 2 With powe...

Page 34: ...electrical box of any residential condensing unit that has a Copeland Scroll compressor inside Once attached Comfort Alert provides around the clock monitoring for common electrical problems compress...

Page 35: ...formation Yellow ALERT Locked Rotor 1 Run capacitor has failed Flash Code 4 2 Low line voltage contact utility if voltage at disconnect is low 3 Excessive liquid refrigerant in compressor 4 Compressor...

Page 36: ...or windings so that the motor will give two phase operation when connected to a single phase circuit The capacitor also reduces the line current to the motor by improvingthepowerfactor The line side o...

Page 37: ...tion variable speed low noise and programmable air flow Be cause of the sophisticated electronics within the ECM motor some technicians are intimated by the ECM motor however these fears are unfounded...

Page 38: ...ntinuityisindicated thethermallimit overload devicemaybeopen Allowmotortocooland retest 16 pin connector 5 pin connector 3 pin motor connector S 16D ECM CFM ADJUSTMENTS MBE MOTOR Thissectionreferences...

Page 39: ...R G Turn power OFF prior to repair Wait 5 minutes after disconnecting power before opening motor Handle electronic motor control with care Motor rocks but won t start Loose motor mount Blower wheel n...

Page 40: ...wer OFF prior to repair Wait 5 minutes after disconnecting power before opening motor Handle electronic motor control with care Blower won t shut off Current leakage from controls into G Y or W Check...

Page 41: ...0 ON OFF OFF OFF 890 935 5 OFF ON OFF OFF 700 770 AEPF3036 3137 4260 Heating Element kw 1 2 7 8 UP TO 20 OFF OFF OFF OFF 2050 2150 UP TO 20 ON OFF OFF OFF 1750 1835 UP TO 15 OFF ON OFF OFF 1600 1680 U...

Page 42: ...erminal may be expelled venting the vapor and liquid contents of the compressor housing and system IfthecompressorterminalPROTECTIVECOVERandgasket if required are not properly in place and secured the...

Page 43: ...or other suitable instrument which puts out a voltage between 300 and 1500 volts check for a ground separately between each of the three leads and ground such as an unpainted tube on the compressor D...

Page 44: ...tered at the coil tap the valve body lightly whileswitchingthesystemfromHEATINGtoCOOLING etc If this fails to cause the valve to switch positions remove the coil connector cap and test the continuity...

Page 45: ...econd on delay the relay on the EBTDR board is energized and the blower motor starts 1 3 When the cooling demand Y is satisfied the room thermostat removes the 24Vac from G and Y 1 4Thecompressorandco...

Page 46: ...on HR1 will open between 30 to 70 seconds and turn off both heater element s The heat pump remains on along with the blowermotorbecausethe Y demandforfirststageheat will still be present 4 5 When the...

Page 47: ...eedona W1 onlydemand Ifthe first stage heat demand W1 cannot be satisfied by the heatpump thetemperatureindoorswillcontinuetodrop The room thermostat will then energize W2 and 24Vac will be supplied t...

Page 48: ...roomthermostatwillremovethe 24Vacfrom E W1 oftheMBE ThecontactsonHR1will open between 30 to 70 seconds and turn off both heater element s The heat pump remains on along with the blowermotorbecausethe...

Page 49: ...NOTE The temperature rise table is for sea level installa tions The temperature rise at a particular KW and CFM will begreaterathighaltitudes whiletheexternalstaticpressure at a particular CFM will b...

Page 50: ...ng 1 Never open a system that is under vacuum Air and moisture will be drawn in 2 Plug or cap all openings 3 Remove all burrs and clean the brazing surfaces of the tubingwithsandclothorpaper Brazingma...

Page 51: ...the suction line of the comprssor closed or severely restricted WARNING 1 Connect the vacuum pump vacuum tight manifold set with high vacuum hoses thermocouple vacuum gauge and charging cylinder as sh...

Page 52: ...used When charging a remote condensing unit with a non match ing evaporator coil or a system where the charge quantity is unknown alternate charging methods must be used These systems must be charged...

Page 53: ...AWB24 AWUF24 059 G VSH130251A 061 All other ARI Matches 061 G VSH130301A 068 G VSC130301A D GSH130301B 070 GSC130303A G VSH130311A 065 AC36 ACNF30 065 G VSH130361A 073 AWB36 AWUF36 068 GSH1303613A 1B...

Page 54: ...or a restricted liquid line or drier A restriction will be indicated by a temperature drop across the drier 2 Checktheoperationofthepowerelementofthevalveas describedinS 110CheckingExpansionValveOpera...

Page 55: ...ccurate thermometer or preferably a thermo couple type temperature tester to the liquid line as it leaves the condensing unit 2 Installahighsidepressuregaugeonthehighside liquid service valve at the f...

Page 56: ...noticedatthepointofrestriction Inseverecases frostwillformattherestrictionandextenddownthelineinthe direction of the flow Discharge and suction pressures will be low giving the appearance of an underc...

Page 57: ...system capacity proper oil return to compressor pumpingrateofcompressorandcoolingperformanceofthe evaporator This long line set application guideline applies to all AHRI listed R22 air conditioner and...

Page 58: ...8 3 8 3 1 2 3 4 3 8 7 8 3 8 1 1 8 3 8 4 7 8 3 8 1 1 8 3 8 1 1 8 3 8 5 7 8 3 8 1 1 8 3 8 1 1 8 3 8 Line Diameter In OD REFRIGERANT LINE LENGTH Ft 0 24 25 49 50 74 Table9 7 8 required for full ratings 1...

Page 59: ...superheatandsub coolinglevels especially on a system with a TXV installed in the indoor unit Heat pumps should be checked in both heating and cooling mode for proper charge level This guideline is mea...

Page 60: ...or quantity of air If external static pressure is being measured on a furnace to determine airflow supply static must be taken between the A coil and the furnace Air Flow TOTAL EXTERNAL STATIC S 204 C...

Page 61: ...P2 4 K1 OT NO Y P2 9 CALL FOR 2ND STAGE COMPRESSOR Y2 1 0K G FURN P2 1 C OT C C SECOND STAGE COMPRESSOR OUTPUT G CALL FOR EMERGENCY HEAT W1 FURN W2 HP F1 3A OT NC 24VAC 2ND STAGE COMPRESSOR DEMAND OUT...

Page 62: ...age Electric Heat RED EMERGENCY HEAT RELAY 1 4 2 BLUE WHITE BLACK BROWN THERMOSTAT OT EHR18 60 2 1 From Air Handler C G W2 R C R W2 O Y From Outdoor Unit C G W2 E R O Y Indoor Thermostat W3 B L U E G...

Page 63: ...or Unit C G W2 E R O Y Indoor Thermostat W3 W3 B L U E G R E E N W H I T E R E D B R O W N B L U E R E D W H I T E O R A N G E Y E L L O W 15kw and Above with Two OT EHR18 60 s Two Stage Electric Heat...

Page 64: ...ATOR MOTOR ELECTRONIC BLOWER TIME RUN CAPACITOR SR EM EBTDR RC BK RD BL YL BLUE BLACK RED YELLOW COMPONENT CODE BROWN PURPLE GREEN PU BR GR FEMALE PLUG CONNECTOR MALE PLUG CONNECTOR NOTE 2 TRANSFORMER...

Page 65: ...G NO K1 USE COPPER OR ALUMINUM WIRE EQUIPMENT GROUND 3 5 2 1 4 TR PC PU L1 L2 BL W BR SR PK G W BR BL PU R BK R R R BK BL BL R 208 240 24V BL R M6 M5 RS2 W BR BL BL L1 L2 BK BK R R Y Y Y M8 M7 BL BL B...

Page 66: ...ATIONS CONNECT THERMOSTAT TO Y Y2 ONLY TAPE OR REMOVE Y1 CONNECTION CONNECT CONDENSING UNIT TO YCON C 6 RED WIRES TO BE ON TRANSFORMER TERMINAL 3 FOR 240 VOLTS AND ON TERMINAL 2 FOR 208 VOLTS 1 FOR HE...

Page 67: ...DENSER COM W2 O ED W1 OUTDOOR HEATPUMP W W2 R W BL OTC OT1 C OT2 O E W1 BR BL Y BL Y YCON TO CONDENSER C PL2 3 1 2 BR Y W BL BR R PK G Y1 C W2 R TO Y Y2 G EM BK R G BL 4 5 6 7 8 9 W R R BL COM BL 5 TR...

Page 68: ...for 240 volts and on terminal 2 for 208 volts 2 See composite wiring diagrams in installationinstructions for proper low voltage wiring connections Notes DELAY RELAY RELAY EVAPORATOR MOTOR ELECTRONIC...

Page 69: ...T MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH Typical Wiring Schematic ASPF 16B with Electric Heat This wiring diagram is for reference on...

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