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Goldacres Batchmate, Operator'S & Parts Manual

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Batchmate

Operator’s & Parts Manual

GA8700153 REV5 FEB 2020

Summary of Contents for Batchmate

Page 1: ...1 Batchmate Operator s Parts Manual GA8700153 REV5 FEB 2020 ...

Page 2: ...n the property of Goldacres Introduction 3 Safety 4 Warranty 8 Goldacres Warranty Statement 9 General Information Specifications 10 Dimensions 11 Key Features 12 Vehicle Mounting 13 First Time Start Up 13 Engine 14 Preparation 18 Batchmate to Sprayer 19 Tank Cleaning 20 Flushing 20 Pump 21 Filling 22 Storage 22 Engine Pump Troubleshooting 23 Batchmate 800L Spray Gun 24 Batchmate 800L Frame 25 Batc...

Page 3: ...acres not only produce Australia s finest range of spraying equipment we also keenly value the unique relationship we enjoy with owners of our equipment We are pleased to welcome you as a Goldacres owner and look forward to making your spray applications as efficient as possible Please use this comprehensive resource to gain a full understanding of your equipment and don t hesitate to contact your...

Page 4: ...cked and all instructions for use when transporting be adhered to at all times Care should be taken when transferring liquid into the tank to ensure that the gross weight of the equipment does not exceed the carrying braking and or towing capacity of the vehicle to which the equipment is attached as specified by the vehicle manufacturer NOTE 1 LITRE WATER 1KG Water weighs 1kg per litre however con...

Page 5: ...use food or beverage containers as someone may consume the contents by mistake After reading the operator s manual if there is any thing that you do not understand please contact your Goldacres dealer Safe Chemical Use The safe use of Ag chemicals with this equipment is the responsibility of the owner operators All operators should be trained in the safe use of Ag chemicals Goldacres suggest that ...

Page 6: ...vehicle spray tank This may exceed the vehicle spray tank s designed capacity and function Reduce speed when operating the vehicle spray tank when tank is loaded Allow for greater braking distances when the vehicle spray tank is loaded To reduce possible vehicle instability it is recommended the vehicle be stationary if spot spraying on a slope or hill Ensure the vehicle or vehicle complies with a...

Page 7: ... owner operator to replace damaged and or missing safety decals Regularly review safety decals with operators It is very important to ensure that all new machine components and replacement parts include current hazard identification decals Replacement safety decals can be ordered from all Goldacres dealers GA8700154 Decal Base kit Batchmate 800L GA8700141 Decal Sight tube Batchmate 800L ...

Page 8: ... housing Hydraulics Axle frame only Shockers and dampeners Wire cables Springs Drive chains Wheel bearings Failure caused by lack of lubrication not covered Warranty Exclusions Pump diaphragms Pump Seals Pump check valves Pump O rings Filters and filter screens Filter O rings Chemical Hoses Solenoid Diaphragms Hand Gun lance or wand seals and O rings Consumables chemicals fuels Items controlled by...

Page 9: ...anship or materials used under normal use and service conditions The Warranty is not transferable The owner is responsible for the performance of regular maintenance and service as specified in the owner s operators manual applicable to the product Failure to follow regular maintenance as advised may invalidate the warranty The owner must provide the Goldacres Dealer with prompt written notice of ...

Page 10: ...variance in the overall dimensions of the tank which in turn results in variations to the tank capacity For this reason calibration markings should be used as a guide only Filtration Filtration is a critical part of the unit s performance A suction filter between the tank and the pump handles filtration It is important that the filter is cleaned out regularly Pump The pump is critical to Batchmate...

Page 11: ...6 5 5 4 4 3 3 DEBURR AND BREAK SHARP EDGES NEALHAR DRAWING C 2082 63 KG UNLESS OTHERWISE SPECIFIED 0 1 ANGULAR 0 50 0 0 0 5 0 00 0 25 1517 D TITLE MATERIAL DRAWN BY BATC JAMES PERKS NEALHARVEY MODEL EDITED BY 27 08 2014 THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT SURFACE FINISH WEIGHT DRAWING EDITED BY 11 12 2019 UNLESS OTHERWISE SPECIFIED DIMENSIONS ...

Page 12: ...hemical probe coupling 4 Agitator venturi off valve 5 Fresh water hand wash 6 Main tank drain under frame 7 Pressure gauge 8 Rinse valve station 9 Drumbuster Number Description 10 Tank rinse 11 Drum rinse 12 Drum rinse tap 13 Sprayer fill outlet 14 Sprayer fill valve 15 Honda engine 16 Aussie pump 17 Wash down hose 6 ...

Page 13: ...ition on a solid flat surface 2 Use a forklift or other suitably rated lifting device to lift the Batchmate to a height suitable for the vehicle Use support legs to fix the unit at this height 3 Mount the Batchmate to your vehicle Use the reverse of the procedure above to remove the Batchmate from the vehicle First Time Start Up CAUTION Before using this equipment with a chemical mix read and unde...

Page 14: ...Honda owner s manual supplied or find a copy online Engine Safety Understand the of all controls and learn how to stop the engine quickly in case of emergency Do not allow children to operate the engine Keep children and pets away from the area of operation Your engine s exhaust emits poisonous carbon monoxide Do not run the engine without adequate ventilation and never run the engine indoors The ...

Page 15: ...usly hurt or kill you Always perform a pre operation inspection before each operation and correct any problems Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas Breathing carbon monoxide can cause unconsciousness or death Never run the engine in a closed or even partly closed area FUEL VALVE LEVER ON OFF ON CHOKE LEVER CLOSED CLOSED OPEN 4 ENGLISH...

Page 16: ...t gently to prevent damage to the starter ELECTRIC STARTER applicable types Turn the key to the START position and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Using the electric starter for more than 5 seconds at a time will overheat the starter motor and can damage it This type ...

Page 17: ...X 6 ENGLISH procedure Refer to the instructions provided by the equipment manufacturer 1 Move the throttle lever to the MIN position Some engine applications use a remote mounted throttle control rather than the engine mounted throttle lever shown here 2 Turn the engine switch to the OFF position 3 Move the fuel valve lever to the OFF position Some engine rather than th the instructio For engine s...

Page 18: ... Ensure the ball valve on the left is in the agitator on position 7 Follow instructions for use of the pump for filling as per pump manufacturers operators manual included 8 Start the engine 9 Fill the tank with approximately 300 L of fresh water or to just above the agitator fill ports 10 Turn the suction valve to from batchmate so the water is cycling through the tank 11 Open the smaller lid on ...

Page 19: ...ball valve on the left is in the agitator on position 7 Follow instructions for use of the pump for filling as per pump manufacturers operators manual included 8 Start the engine 9 When the required amount of water has been reached turn the suction valve to from batchmate 10 Move the ball valve on the left to venturi on position 11 Attach the chemical probe hose to the camlock coupling on the fron...

Page 20: ...se nozzle Close off all valves 15 Turn the left valve from venturi to off 16 Open the sprayer fill valve and turn the suction valve to from batchmate This will put the rinsate into the sprayer main tank 17 Run the pump until near empty and turn the engine off 18 Open the main tank drain to empty the feed lines to the pump Be careful where the drainage from the tank is being deposited as it may con...

Page 21: ...ll a by pass or safety relief valve Cavitation Your pump is cavitating if knocking noises and vibrations can be heard while it is operating If you continue to operate your pump when it is cavitating it will be damaged Avoiding Cavitation Minimise the number of valves and bends in suction line Suction length should be as short as possible Suction pipe should be at least the same diameter or larger ...

Page 22: ...f water will add 1 kg of weight Some chemicals have a higher density than water and will weigh more per litre Therefore it is the operators responsibility to ensure the loaded weight of the unit does not exceed the towing and or carrying capacity of the vehicle Storage If the Batchmate is to be stored for a long period of time without use there are several tasks that need to be performed 1 Clean t...

Page 23: ...hrottle speed Suction strainer partially plugged Clean strainer Impeller volute worn Adjust clearance by adding shims or replace impeller volute Suction hose leaks at inlet Fittings clamps are not sealed properly Tighten replace or add clamp Keep extra seals on pump Hose diameter is too large Use smaller diameter hose or replace hose Discharge hose does not stay on coupling Pressure too high Check...

Page 24: ... 1 Batchmate 800L Spray Gun Pos Part No Description Qty 1 GA5023820 RB35 Spray Gun Blue Adjustable Pattern 50LPM 1 2 GA2000219 Hose Pressure 25mm Black 250psi HOS25P 1 3 GA5001681 Hose clamp 1 SS 20 32 12W 1 ...

Page 25: ...nsert RHS 50 x 50 0 8 2 5mm wall 5 Batchmate 800L Frame 1 4 4 4 4 4 2 2 3 ITEM PART 1 GA4 2 GA5 3 GA5 4 GA5 REV 1 2 3 4 5 6 7 MATERIAL D JA N M THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT SURFACE FINISH WEIGHT D UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETRES DEBURR AND BREAK SHARP EDGES N D 101 01 KG UNLESS OTHERWISE SPECIFIED 0 1 ANGULAR 0 ...

Page 26: ... 5 6 5 QTY 1 1 2 1 2 2 REVISIONS REV DESCRIPTION DATE ECN N 1 Added bolt on plates for Aggitation plumbing 20 04 2015 J P 2 Moved hand wash tank and added rinsing socket 12 07 2016 J P 3 Added Pump Housing Drain 26 07 2016 J P 4 ADDED GA4400010 GA4400025 GA4400030 GA4400090 9 03 2018 J Row 5 ADDED IN PRESSURE RELIEF SYSTEM Items 41 to 45 9 08 2018 JM 1004 6 PSR 2674 Updates made as per assembly fa...

Page 27: ...GHT UNLESS OTHERWISE SPECIF DIMENSIONS ARE IN MILLIME UNLESS OTHERWISE SPECIF 0 1 ANGULAR 0 0 0 5 0 00 0 25 6 6 5 5 4 4 3 3 Pos Part No Description Qty 1 GA8500012 Tank 800L Batch mixing tank Green including green base and lids 1 GA5072025 Lid Tank Diameter 620 mm with threaded ring With Breather 1 GA5072030 Lid Tank Diameter 455 mm with threaded ring With Breather 1 GA5069815 Screw CSK Phillips M...

Page 28: ...2 female threads 1 11 GA5078133 Street elbow 90 degree 1 2 female thread x 1 2 male thread 1 12 GA5020620 Valve Ball 12 mm 1 2 male female Lever handle Brass 1 13 GA5078199 Cap Vent 3 without screen 1 14 GA5077344 Bolted Flange 3 Bottom Drain 1 15 GA4660615 Basket Large Batch Mate 1 16 GA5078141 Street elbow 45 degree 2 male thread x 2 female thread 2 17 GA4660590 Drum Piercer Batch Mate 1 18 GA20...

Page 29: ...A4400010 GA4400025 GA4400030 GA4400090 9 03 2018 J Row 5 ADDED IN PRESSURE RELIEF SYSTEM Items 41 to 45 9 08 2018 JM 1004 6 PSR 2674 Updates made as per assembly fab notes 17 12 2018 JM 1062 7 BOM Drawing update 16 12 2019 NH QTY 2 4 12 6 2 A3 SHEET 4 OF 8 DRAWING NUMBER TITLE MATERIAL DRAWN BY GA4914520 BATCH MATE 800L MIXING STATION JAMES PERKS NEALHARVEY MODEL EDITED BY 27 08 2014 THIS DRAWING ...

Page 30: ...ates for Aggitation plumbing 20 04 2 2 Moved hand wash tank and added rinsing socket 12 07 2 3 Added Pump Housing Drain 26 07 2 4 ADDED GA4400010 GA4400025 GA4400030 GA4400090 9 03 2018 5 ADDED IN PRESSURE RELIEF SYSTEM Items 41 to 45 9 08 201 6 PSR 2674 Updates made as per assembly fab notes 17 12 20 7 BOM Drawing update 16 12 2 SHEET 5 DRAWING NUMBER TITLE MATERIAL DRAWN BY GA4914520 BATCH MATE ...

Page 31: ... CHORD ON ALL THREADED FITTINGS USE O RING GREASE ON ALL FLANGED FITTINGS WHERE A RING IS PRESENT THIS DR OF GOL UNLE DIMEN UNLE 0 0 0 0 00 A B C D E F 6 6 5 5 4 4 Pos Part No Description Qty 1 GA5055670 Pump 3 Poly Aussie with Honda GX200 engine 1 2 GA5077907 Valve Ball 2 way 3 Full Port Flange Inlet Outlet 1 3 GA2000021 Valve Ball 3 Way 3 side connection 1 Continued over page ...

Page 32: ...read 1 9 GA5078144 Street elbow 90 degree 3 female thread x 3 male thread 1 10 GA5076719 Cam lever Female cap 3 1 11 GA5076720 Cam lever 3 female coupling x 3 female NSPT thread 1 12 GA5076727 Plug Cam lever 3 male 1 13 GA5077870 Manifold hose barb 3 flange x 2 barb 1 14 GA5077696 Hose barb Straight 1 4 male thread x 1 2 hose 1 15 GA2000116 Flange clamp inc Gasket 3 series 300 6 16 GA5018321 Ball ...

Page 33: ...8 19 x2 20 22 25 27 30 x3 46 GA5072075 Seal kit Pump includes part numbers 7 8 10 x5 16 18 19 x2 22 x2 25 27 30 x3 Pos Part No Description Qty GA5072600 Seal conversion kit Pump Poly 3 BSP Transfer Viton Hydraulic drive 1 GA5072075 Seal kit Pump Poly 3 BSP Service Kit No Mech Seal 1 6 GA5072631 Pump casing Rear Poly 3 BSP Transfer Viton Hydraulic drive GA5072085 1 13 14 GA5072605 Shaft seals Carbo...

Page 34: ...DACRES TRA SUBJECT OF UNLESS OTHER DIMENSIONS AR UNLESS OTHER 0 1 A 0 0 0 5 0 00 0 25 A B C D E F 6 5 4 Pos Part No Description Qty 1 GA5023525 Tank Hand wash 23L 1 GA5023296 Lid Black suit Hand wash tank 23L 1 GA5018317 Valve Ball 20mm 3 4 male female Lever handle Brass 1 GA5077717 Hose barb Elbow 90 degree 3 4 male thread x 3 4 hose 1 2 GA5004727 Bolt M8 x 50 GR8 8 ZP 4 3 GA5003643 Washer 8mm Fl...

Page 35: ...ER TITLE MATERIAL DRAWN BY GA4914520 BATCH MATE 800L MIXING STATION JAMES PERKS NEALHARVEY MODEL EDITED BY 27 08 2014 WING REMAINS THE PROPERTY ACRES TRADING PTY LTD AND IS UBJECT OF COPYRIGHT SURFACE FINISH WEIGHT DRAWING EDITED BY 16 12 2019 REV 06 S OTHERWISE SPECIFIED IONS ARE IN MILLIMETRES SHEET 1 3 MORANG CR MITCHELL PARK VICTORIA 3355 AUSTRALIA PH 03 5342 6399 DEBURR AND BREAK SHARP EDGES ...

Page 36: ... GA5001045 Washer 3 4 Flat ZP 1 A DETAIL A SCALE 1 5 4 3 6 9 1 7 8 2 1 5 ITEM PART NUMBER DESCRIPTION QTY 1 GA5000999 3 4 SS hose clamp 3 2 GA5000469 Hose clamp 1 2 SS 1 3 GA5077132 Cam lever 3 4 female coupling x 3 4 female thread Banjo 1 4 GA5077137 Plug Cam lever 3 4 male Banjo 1 5 GA5018309 Valve Ball 12mm 1 2 female Lever handle Brass 1 6 GA5012273 Nipple Reducing 1 2 x 3 4 1 7 GA5077707 Hose...

Page 37: ...s 17 12 2018 JM 1062 7 BOM Drawing update 16 12 2019 NH ITEM PART NUMBER DESCRIPTION QTY 1 GA4907295 Agitation Manifold Venturi Plumbing Batch Mate 1 2 GA5003325 Hose Clamp 2 SS 40 60 12W 4 3 GA5001681 Hose Clamp 1 SS 20 32 12W 1 4 GA5002873 1 5 SS hose clamp 1 5 GA5051445 Nut M10 Nyloc SS 1 6 GA5000117 Washer 10mm Flat SS HD 2 7 GA5006073 Bolt M10 x 75 GR8 8 ZP 1 8 GA4400090 Plate 2 Banjo Ball Va...

Page 38: ...N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 M THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT SU W UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETRES D C B A 1 1 2 2 3 3 4 4 2 UNLESS OTHERWISE SPECIFIED 0 1 ANGULAR 0 50 0 0 0 5 0 00 0 25 Pos Part No Description Qty 1 GA2000044 Valve Ball 3 way 2 Full port 4 Bolt Flanged 1 2 GA2000045 Venturi 2 Fu...

Page 39: ... Elbow 2 FP Flange X 2 HB 90 Degree 1 10 GA5077862 2 FP X 2 FP Manifold coupling 45 Degree 2 11 GA5077863 2 FP X 2 FP Manifold coupling 90 Degree 1 12 GA5077865 Plumbing coupling 2 flange x 2 female thread 1 13 GA5077868 2 Manifold Tee 220 Series 2 14 GA5078095 Nipple Reducing Poly 2 x 1 1 2 Thread 1 15 GA5078142 Street elbow 90 degree 2 male thread x 2 female thread 1 16 GA5078185 Valve Ball 1 1 ...

Page 40: ...7 12 2019 DRAWING EDITED BY WEIGHT SURFACE FINISH THIS DRAWING REMAINS THE PROPERTY OF GOLDACRES TRADING PTY LTD AND IS SUBJECT OF COPYRIGHT 25 08 2014 MODEL EDITED BY NEALHARVEY JAMES PERKS DRAWN BY MATERIAL TITLE DEBURR AND BREAK SHARP EDGES 4 3 2 Pos Part No Description Qty 1 GA5065545 Valve Quick fit flip top 2 way AS40 male x AS24 female x AS40 female Altek 3 2 GA5065745 Hose barb Straight AS...

Page 41: ...41 Plumbing Schematic ...

Page 42: ...42 Plumbing Schematic Hose List ...

Page 43: ...43 Notes ...

Page 44: ...44 1 3 Morang Crescent Mitchell Park Vic 3355 P 03 5342 6399 F 03 5342 6308 info goldacres com au goldacres com au ...

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