Goblin Urukay Competition User Manual Download Page 1

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Summary of Contents for Urukay Competition

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Page 2: ...ion If you are a consumer and have questions or need of assistance please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www sabitaly it For sales inquiries please email sales sabitaly it For info inquiries please email info sabitaly it Attention If you are a consumer and have questions or need of assistance please contact in a first time the Goblin r...

Page 3: ...fits and other important developments SAB Heli Division cannot be held responsible for issues arising with your model and will not provide support unless you register your serial number To mount the serial number tag on your helicopter please refer to page 29 Thank you for your purchase we hope you enjoy your new Goblin helicopter SAB Heli Division VERY IMPORTANT Inside Box 6 you will find Bag 21 ...

Page 4: ...aced back to the manufacturer You hereby agree to release SAB Heli Division from any responsibility or liability arising from the use of this product SAFETY GUIDELINES Fly only in areas dedicated to the use of model helicopters Follow all control procedures for the radio frequency system It is necessary that you know your radio system well Check all functions of the transmitter before every flight...

Page 5: ...r of the page at the beginning of every chapter TOOLS LUBRICANTS ADHESIVES Generic pliers Hexagonal driver size 1 5 2 2 5 3 4mm 4mm T Wrench 5 5mm Socket wrench for M3 nuts 8mm Hex fork wrench for M5 nuts Medium threadlocker eg Loctite 243 Strong retaining compound eg Loctite 648 Spray lubricant eg Try Flow Oil Grease eg Microlube GL261 Cyanoacrylate adhesive Pitch Gauge for set up Soldering equip...

Page 6: ...facturing process of the carbon parts often leaves micro burrs and sharp edges We recommend de burring the edges to minimize the risks of electrical wire cuts etc Very important in red line zone Page 4 Chapter 4 Carbon Frame ...

Page 7: ...ket Head Cap Screw M2 5x8mm HC020 S Flat Head Cap Screw M2 5x5mm HC128 S ESC Support H0153 S Flat Head Cap Screw M2 5x5mm HC128 S Flat Head Cap Screw M2 5x5mm HC128 S Flat Head Cap Screw M2 5x5mm HC128 S Battery Tray H0002 S Battery Tray Assembly Note Bag 1 1 Page 5 Chapter 4 Carbon Frame ...

Page 8: ...8mm HC020 S Left Main Frame Assembly Finishing Washer M2 5 H0255 S Finishing Washer M3 H0007 S Socket Head Cap Screw M3x10mm HC056 S Tail Servo Support H0495 S Main Frame H0493 S Finishing Washer M3 H0007 S Socket Head Cap Screw M3x10mm HC056 S Landing Gear Support H0496 S Landing Gear Support H0496 S Tail Servo Support H0436 S Page 6 Chapter 4 Carbon Frame ...

Page 9: ...ain Frame Assembly Bags 1 2 1 3 Socket Head Cap Screw M2 5x8mm HC020 S Finishing Washer M3 H0007 S Finishing Washer M3 H0007 S Carbon Frame Assembly Finishing Washer M3 H0007 S Socket Head Cap Screw M3x12mm HC062 S Socket Head Cap Screw M3x12mm HC062 S Finishing Washer M3 H0007 S Carbon Frame Assembly Page 7 Chapter 4 Carbon Frame ...

Page 10: ...w M3x8mm HC050 S Finishing Washer M3 H0007 S Top ESC Support H0450 S ESC Carbon Support Urukay H0447 S Top ESC Support Assembly Top ESC Support Assembly Socket Head Cap Screw M3x10mm HC056 S Finishing Washer M3 H0007 S Finishing Washer M3 H0007 S Socket Head Cap Screw M3x10mm HC056 S Chapter 4 Carbon Frame Page 8 ...

Page 11: ...ation Guide H0152 S Column H0018 S Button Head Cap ScrewM3x4mm HC038 S Antenna Guide H0050 S Main Structure H0009 S Bearing Support Assembly H0024 S Flat Head Cap Screw M2 5x5mm HC128 S Socket Head Cap Screw M3x8mm HC050 S Socket Head Cap Screw M3x10mm HC056 S Column H0018 S Bearing 10x 19x5mm HC422 S Note Socket Head Cap Screw M3x10mm HC056 S Bag 3 Page 9 Chapter 5 Transmission Assembly ...

Page 12: ...ty to transmit maximum power It is very important to lubricate these two elements with a lubricant Dry Fluids Gear or similar Socket Head Cap Screw Shouldered M4x24mm HC111 S Metric Hex Nut M4 HC212 S Metric Hex Nylon Nut M4 HC212 S Socket Head Cap Screw M4x22mm HC104 S Socket Head Cap Screw Shouldered M3x18mm HC079 S 60T Pulley H0104 S 60T Pulley Assembly H0104 S Socket Head Cap Screw M2x10mm HC0...

Page 13: ...Cap Screw M3x12mm HC062 S Tail Belt Idler Assembly H0070 S Belt Tensioner Arm Assembly H0070 S Washer 3 2x 6x0 5mm HC180 S Socket Head Cap Screw M3x50mm HC092 S Main Structure Assembly Tail Belt Idler Assembly H0070 S Button Head Cap Screw M3x4mm HC038 S Belt Tensioner Arm Assembly H0070 S Note Position without preload Insert the screw in the hole through the aluminum support as in the picture Bag...

Page 14: ...ries it is advisable to shorten the motor shaft Follow the dimensions given in this drawing For the cut you can use an electric tool like a Dremel with a cut off disc Additionally ensure the motor shaft has an appropriate flat for one of the set screws Socket Head Cap Screw M3x8mm HC050 S Bearing Support H0142 S Lock H0142 after have locked the motor Motor shaft is requires to optimize the centeri...

Page 15: ...C102 S HC230 S HC232 S Socket Head Cap Screw M2 5x10mm HC022 S Spacer Arm H0416 S Flanged Bearing 2 5x 6x2 5mm HC400 S Radius Arm Assembly Uniball Radius Arm H0415 S Socket Head Cap Screw M2 5x10mm HC022 S Socket Head Cap Screw M3x16mm HC068 S Radius Arm Assembly Washer 3x 4x0 5mm HC176 S HC176 S Note The HPS3 head should be assembled with one 1mm shim HC230 and one 0 2 shim HC232 on each side The...

Page 16: ...H0007 S Socket Head Cap Screw M3x8mm HC050 S Swashplate HPS3 Assembly H0420 S Socket Head Cap Screw M3x12mm HC062 S Socket Head Cap Shoudered Screw M4x24mm HC111 S Metrix Hex Nylon Nut M4 HC212 S Bag 8 Swashplate Assemly Head Screw M3x10mm HC056 S Uniball M3 H0065 S Swashplate Assemly H0420 S Uniball M3 H0063 S Socket Head Cap Shoulder M3x18mm HC079 S Socket Head Cap Shoulder M3x20mm HC080 S Space...

Page 17: ... to access For this reason it is advisable to ensure alignment of the servo arms and sub trim set before installation of the servos in the model figure 2 Proceed with installation following the instructions below Figure 3 shows a completed installation Uniball M2 5H6 H0064 S Socket Head Cap Screw M2x8mm HC008 S or Socket Head Cap Screw M2x6mm HC004 S without Uniball Spacer Servo 2 SERVO ASSEMBLY 1...

Page 18: ...embly Head HPS Version Preliminary Setup Adjust the linkage as shown The linkage Rod A has thead right left Turning you can change the tracking without disconnecting the plastic ball link The wire for the front servo must be positioned here Use zip ties Linkade Rod A Aseembly Approx 56mm Linkage Rod B Assembly x3 Linkage Rod A Assembly x2 Approx 66mm to adjust the tracking turn this linkage Linkag...

Page 19: ...26 18 S 18T Pinion ratio 11 9 1 H0126 22 S 22T Pinion ratio 9 8 1 H0126 19 S 19T Pinion ratio 11 3 1 H0126 23 S 23T Pinion ratio 9 3 1 H0126 20 S 20T Pinion ratio 10 7 1 H0126 24 S 24T Pinion ratio 8 9 1 H0126 21 S 21T Pinion ratio 10 2 1 H0126 25 S 25T Pinion ratio 8 6 1 GOBLIN URUKAY COMPETITION 3 Blades Tail Servo Socket Head Cap Screw M2x6mm HC004 S Uniball M2 5H6 H0064 S Tail Servo Assembly T...

Page 20: ... the motor several times by hand Release the screw that locks the slide The springs keep the belt in tension Help the springs by pulling the motor slightly The belt must be very tight Lock all screws Motor Assembly Note Check for vertical alignment of the motor pulley To do this simply turn the motor several time and check to you see if the belt is aligned with the big pulley one way bearing pulle...

Page 21: ...e helicopter Figure 1 shows the mounting area Figure 2 shows the installation of the Kosmik ESC from Kontronik Figure 3 Shows the wiring which connects the receiver and ESC If the BEC used is combined with the ESC it is recommended to use a dual wire connection and a unit battery backup Use 2 zip type to lock the Tail servo wire See red arrows Page 19 Chapter 10 Installation Of The ESC ...

Page 22: ...ortant to lock the plugs of the flybarless unit with an adhesive for example hot glue To install a one piece Flybarless system it is necessary to add the support shown in these figures Figure 3 shows the installed support Figure 4 shows the control unit and the receiver installed on the support Support Flybarless H0077 Spacer Support Flybarless H0043 S RX Flate Head Cap Screw M3x8mm HC134 S Socket...

Page 23: ...rip Assembly x3 Bushing H0435 S Bearing 5x 10x4mm HC411 S Tail Pitch Slider Link H0056 S Tail Blade Grip Assembly Washer 5x 7x0 2mm HC449 S Spacer 7 5x 10x0 5mm H0349 S Tail Pitch Slider Assembly Tail System Assembly Washer Ø3xØ7x1mm HC181 S Set Screws M4x6mm HC153 S Tail Hub H0418 S NOTE After the use of Loctite need to the check the proper sliding off all command Note It is a normal for the tail...

Page 24: ...ring 6x 13x5mm HC414 S Socket Head Cap Screw M3x22mm HC086 S Uniball M2 H0064 S Bell Crank Lever H0406 S Socket Head Cap Screw M2x5mm HC002 S Flanged Bearing 3x 7x3mm HC402 S Washer 3x 4x0 5mm HC176 S Bell Crank Base H0058 S Bell Crank Lever Assembly Spacer 3 x 4 x 9 6mm H0060 Tail Pin H0264 S Flanged Bearing 3x 7x3mm HC402 S Socket Head Cap Screw M3x8mm HC050 S Tail System Assembly Bag 11 Bag 12 ...

Page 25: ...oom Assembly Locking Element Tail H0041 S Attaching H0082 S to the boom Pre assemble the two boom spacers H0082 S with the M3x20mm socket set screw Insert into the boom tube completely done up Center the holes then unscrew until there is contact with the walls Lock everything with the adhesive Double Sided Tape Boom Spacer H0082 S Block Nut H0358 S Flat Head Cap Screw M3x8mm HC134 S Double Sided T...

Page 26: ... S Carbon Road Urukay 4x 2 5x854mm HC451 S Threaded Rod M2 5x40mm HC242 S Note Socket Head Cap Screw M3x12mm HC062 S Finishing Washer M3 H0007 S Tail System Assembly Threaded Rod M2 5x40mm HC242 S Plastic Ball Link H0066 S Bag 14 Note Before put plastic ball in threaded rod please wait 12 hours after bonding Chapter 12 Tail System Page 24 ...

Page 27: ...AIL C Bag 15 Note Lubricate this zone Lock H0395 doing attention to the maximum smoothness of the carbon road Carbon Road Assembly HC451 S Note Install H0394 to the boom Insert carbon rod through the boom making sure it is inserted through H0394 Install H0395 making sure to reduce slop side play on the carbon rod Page 25 Chapter 12 Tail System ...

Page 28: ...make sure you remain tight Assemble the H0038 carbon security plate Connect the Carbon Road Socket Head Cap Screw M3x6mm HC044 S Nylon Screw M8x20mm HC165 S Finishing Washer H0007 S Safety Lock Tail Boom H0038 S Socket Head Cap Screw M3x12mm HC062 S Washer 3 1x 12x18mm H0078 S Socket Head Cap Screw M3x12mm HC062 S Bag 17 Page 26 Chapter 13 Installation Of The Boom Canopy ...

Page 29: ...r assembly of the tail boom Check that the aluminum part of the tube is against the M3 stop screw Loosen the tail group by loosening the 4 M3 screws Install the belt onto the pulley taking care to respect the direction of rotation figure 1 Rotate the tail drive several times by hand Load the spring by a rotation of 270 the tensioning arm clockwise Tension the boom until the tensioning arm is align...

Page 30: ...e the battery protection tray Part H0151 see Fig 1 2 Before permanently mounting the batteries onto the battery tray check the ideal position for the best center of gravity Cut the heat shrink around the carbon fiber tray locking pins Fig 3 Battery Pack Slide the tray until it locks into the CNC stopper Fig 4 5 Using the velcro straps making sure that the two locking pins are stopped against the f...

Page 31: ...most risk Be sure of the gear ratio verifying carefully the motor pulley in use The forces acting on the mechanics increase enormously with increasing of rpm Although the Goblin can fly at high rpm for safety reasons we suggest to not exceed 2000 rpm Check the correct tension of the tail belt through the belt tensioner Fit the main blades and tail blades Fig 1 and Fig 2 Please make sure the main b...

Page 32: ...num parts That all screws remain tight ABOUT HPS3 The new HPS head offers an independent dampening system for each blade grip It is possible change the rigidity of the dampening system trought O ring In the Kit you can find 6 O ring 90 shore HA038 and 6 O ring 60 shore HA024 We suggest to start with medium setup 90 inside 60 ouside see pag 13 You can change 90 90 or 60 60 for change the head carat...

Page 33: ...iber 1 10 H0153 1 Battery Protection Carbon Fiber 1 11 H0255 Finishing Washers M2 5 Aluminum 6 12 H0436 Tail Servo Support Aluminum 1 13 H0493 Main Frames Carbon Fiber 2 POS COD Name Specification Quantity 14 H0495 Tail Servo Support Aluminum 1 15 H0496 Landing Gear Support Aluminum 2 16 H0497 Wire Supports Carbon Fiber 1 17 H0498 Spacer Wire 11mm Aluminum 1 18 H0499 Spacer Wire 9mm Aluminum 1 19 ...

Page 34: ... 9 x 3mm 2 55 HC414 Flanged Bearings 6 x 13 x 5mm 1 56 HC420 Bearings 10 x 15 x 4mm 2 57 HC422 Bearings 10 x 19 x 5mm 2 58 HC426 Bearings 12 x 24 x 6mm 2 59 HC442 One Way Bearing 10 x 14 x 12mm 2 TRANSMISSION ASSEMBLY POS COD Name Specification Quantity 1 H0007 Finishing Washers M3 Aluminum 4 2 H0009 Main Structure Aluminum 1 3 H0010 Servo Support Aluminum 1 4 H0018 Columns Aluminum 4 5 H0024 Main...

Page 35: ... Swashplate Set 1 POS COD Name Specification Quantity 19 H0421 Radius Arm Aluminum 2 20 H0486 Damper Derlin Pom black 3 21 HA024 Oring 3 22 HA038 Oring 3 23 HC002 Head Cap Screws M2x5mm 3 24 HC008 Head Cap Screws M2x8mm 6 25 HC018 Head Cap Screws M2 5x6mm 6 26 HC020 Head Cap Screws M2 5x10mm 5 27 HC026 Head Cap Screws M2 5x12mm 9 28 HC044 Head Cap Screws M3x6mm 3 29 HC056 Head Cap Screws M3x10mm 1...

Page 36: ...ll Crank Lever Aluminum 1 23 H0407 Tail Pitch Slider 02 Black Derlin 1 24 H0409 Tail Pitch Slider 01 Aluminum 1 25 H0418 Tail Rotor Hub 1 26 H0419 Tail Rotor Shaft 1 27 H0435 Bushing Brass 3 POS COD Name Specification Quantity 28 H0494 Carbon Tail Side Plate Carbon Fiber 2 29 H0627 Tail Boom 1 30 HC004 Socket Head Cap Screws M2 x 6mm 8 31 HC020 Socket Head Cap Screws M2 5 x 8mm 3 32 HC026 Socket H...

Page 37: ...ews M3x6mm 2 x Antenna Guide 2 x Button Head Cap Screws M3x4mm Antenna Guide H0050 S 1 x Bell Crank Base Bell Crank Base H0058 S 2 x Tail Case Spacers 4 x Socket Head Cap Screws M3x8mm Tail Case Spacer H0061 S 1 x Uniball M3x4 5H18 Uniball M3x4 5H18 H0063 S 1 x Safety Lock Tail Boom 1 x Finishing Washer M3 1 x Socket Head Cap Screws M3x8mm 5 x Uniballs M2 5H6 5 x Uniball Spacers 5 x Socket Head Ca...

Page 38: ...ap Screws M2x5mm 1 x Stop Battery Tray 2 x Socket Head Cap Screws M2 5x8mm Stop Battery Tray H0150 S 1 x CF Swashplate Anti Rotation Guide 1 x Finishing Washer M3 1 x Socket Head Cap Screw M3x8mm Swashplate Anti Rotation Guide H0152 S 1 x ESC Support 6 x Flat Head Socket Cap M2 5x5mm Carbon Fiber ESC Support H0153 S 1 x Secondary Shaft M3 1 x Head Cap Shouldered M2 5x19mm 1 x Metric Nylon Nut M2 5...

Page 39: ...4x6mm Tail Spilde Shaft H0329 S 2 x Washer Ø5xØ8 9x0 75mm 2 x Washer Ø7 5xØ10x0 5mm 2 x Tail Oring Damperner Spacer Set For Tail Rotor H0330 S 1 x Plastic Landing Gear 2 x Landing Gear Plastic Support 4 x Finishing Washer 4 x Head Cap Screw M3x10mm Plastic Lading Gear H0639 S 1 x Tail Boom Support 1 x Nylon screw M8x20mm 1 x Flat Head Cap ScrewsM3x8mm Tail Boom Support H0358 S Ball Link H0402 S 5 ...

Page 40: ...opy mousse 1 x Canopy Edge Protection Uniball M3xH5 5 H0437 S 2 X Uniball M3H5 5 1 x Center Hub 1 x Socket Head Cap Screws M3x12mm 1 x Socket Head Cap Screw Shouldered M4x25mm 1 x Metric Hex Nylon Nut M4 Center Hurb H0410 S 2 x Spindle Shaft 2 x Pin 5mm 4 x Socket Head Cap Screw M2 5x6mm 2 x Socket Head Cap Screw M4x10mm 2 x Washer Ø6 3 x Ø15 x 1mm SwashPlate Set HPS3 H0420 S 1 x Swashplate Assemb...

Page 41: ...m 5 x Socket Head Cap Screws M3x8mm 5 x Socket Head Cap Screws M2x6mm 4 x Socket Head Shouder M2 5x19mm 4 x Metrix Hex Nylon Nut M2 5 5 x Socket Head Cap Screws M3x6mm 5 x Socket Head Cap Screws M3x10mm 5 x Buttom Head Cap Screws M4x6mm HC116 S 5 x Socket Head Cap Shouder M3x18mm HC122 S HC152 S HC150 S 5 x Cup Poin Set Screws M2 5x20mm HC140 S 5 x Flat Head Cap Screws M3x8mm HC134 S 5 x Flat Head...

Page 42: ...C315 S HC422 S HC426 S HC438 S 4 x Bearings 10x 19x5mm HC430 S HC435 S 2 x Rad Bearings 30x 37x4mm 2 x Thrust Bearings 5x 10x4mm HC442 S 1 x One Way Bearings 10x 14x12mm 4 x Flanged Bearings 5x 9x3mm 2 x Bearings 12x 24x6mm 10 x Metric Hex Nylon Nuts M3H4 10 x Metric Hex Nylon Nuts M4H5 5 x Metric Hex Nylon Nuts M5H4 5 5 x Shims Ø10xØ16x1mm 5 x Shims Ø10xØ16x0 2mm 1 x Carbon Rod Ø4xØ2 5x752mm 2 x ...

Page 43: ...A050 SAB HELI DIVISION Stand HM038 SAB HELI DIVISION New Black T shirt HM025 S M L XL XXL 1 x Plastic Servo Horn 4 x JR Servo Horn 1 x Neck Strap SAB HELI DIVISION Neck Strap HM034 SAB HELI DIVISION Black Hoodies HM029 S M L XL XXL SAB HELI DIVISION Black Polo Shirt HM027 S M L XL XXL SAB HELIDIVISION Futaba Servo Horn HA050 SAB HELI DIVISION Bags HM047 1 x SAB HELI DIVISION Bags Page 41 UPGRADES ...

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