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GMW

 

 
 
 
 

USER’S MANUAL 

 

MODEL:  5971-160 Current Reversal Switch 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

 
 

PROPRIETARY 

THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION PROPRIETARY TO 
GMW ASSOCIATES.  IT MUST NOT BE REPRODUCED OR DISCLOSED TO 
OTHERS OR USED IN ANY WAY EXCECPT FOR THE INSTALLATION, 
OPERATION OR MAINTENANCE OF GMW ASSOCIATES PRODUCTS.

 

 
 
 
 
File No: 5971-160_Reversal_Switch_Users_Manual_Rev_A 

Revision Date:  9 December, 2010 

 

GMW 

 

 

955 Industrial Road, San Carlos, CA  94070     Tel: (650)802-8292     Fax: (650) 802-8298
E-mail: [email protected]    Web: http://www.gmw.com 

Summary of Contents for 5971-160

Page 1: ...T MUST NOT BE REPRODUCED OR DISCLOSED TO OTHERS OR USED IN ANY WAY EXCECPT FOR THE INSTALLATION OPERATION OR MAINTENANCE OF GMW ASSOCIATES PRODUCTS File No 5971 160_Reversal_Switch_Users_Manual_Rev_A Revision Date 9 December 2010 GMW 955 Industrial Road San Carlos CA 94070 Tel 650 802 8292 Fax 650 802 8298 E mail sales gmw com Web http www gmw com ...

Page 2: ...ight Rack 11907 0154 0 Rev A General Assembly 11907 0153 0 Rev C 5971 160 Reversal Switch Block Diagram 13907 0008 0 Rev A System Connection Diagram 13907 0009 0 Rev A System Connection Diagram 13907 0009 1 Rev A Internal Configuration Jumpers 1X907 0000 0 Rev A SGA60 83 to 5971 160 Reversal Switch Cable 16907 0062 1 Rev A 5971 160 Reversal Switch to 3473 70 16907 0052 3 Rev A SGA100 150 to 5971 1...

Page 3: ... 2 Current Connections Special care should be taken to insure that the current terminations are secure and do not work loose in operation Local heating at the terminations can cause rapid oxidation leading to a high contact resistance and high power dissipation at the terminals If left unchecked this can cause enough local heating to damage or destroy the current connection terminals 2 3 Interlock...

Page 4: ...l National Instruments Multifunction DAQ Model USB 6251 Current Control Resolution 16 bits Current Voltage Monitor Resolution 16 bits Digital read back of amplifier and magnet interlock status Magnetic field read back resolution 16 bits Manual Control Manual control of the DC current via the DC Power Supply s front panel controls Manual control of the current polarity via the Current Reversal Swit...

Page 5: ...imensions 482mm 19 wide x 88 1mm 3 5 high x 507mm 20 deep Weight 15 75 kg 35lbs 5971 160 Current Reversal Switch SGA Power Supply in Optima Rack Overall Dimensions 560 5 22 wide x 1 058 41 6 high x 823 32 4 deep Weight with Sorensen SGA 60 83 105 75kg 235lbs Weight with Sorensen SGA 100 150 115kg 250lbs ...

Page 6: ...e rack forward and off of the pallet base 8 Unpack any other system components as per their instruction manuals 3 1 2 Systems Shipped without a GMW Supplied Rack 1 Open the outer shipping carton by cutting the packing tape along the joints 2 Remove the inner shipping carton by carefully lifting it out 3 Open the inner shipping carton by cutting the packing tape along the joints 4 Carefully lift th...

Page 7: ...erly connected It is critical that the DC Supply to the Reversal Switch and the Reversal Switch to Electromagnet cables are connected correctly to the Reversal Switch Rear Panel terminals Incorrect connection may cause damage to the DC Power Supply or the Reversal Switch 3 3 2 Reversal Switch Power Connect the 115Vac or 220Vac power cord to the Reversal Switch This provides the Reversal Switch wit...

Page 8: ... 13907 0008 0 Rev A for an internal block diagram The auxiliary power supply provides power for the cooling fans interlocks control circuitry and interface It also provides 12V and 12V 400mA each on the rear panel for an optional external Senis Magnetic Field Transducer for magnetic field measurement and closed loop field control The interlock circuit for the magnet requires a closed contact conne...

Page 9: ...or 3 USB Port Type B USB connection for computer control 4 Sensor Power 12V power for Senis Magnetic Field Transducer 5 Sensor Input Senis analog Magnetic Field Transducer input 6 Control Mode Switch Selects either internal computer control or external analog control input signal 7 Analog Input When selected the Power Supply Full Scale output is proportional to a 0 to 10 volt control signal applie...

Page 10: ... It is important to note that for normal operation the DC Power Supply voltage be set at Maximum If this is not done the DC Power Supply will be voltage limited and full output current may not be achieved 4 3 External Control To use the external control option set the Control Mode switch on the rear panel to External This disconnects the internal DAC and connects the DC Supply Current Input termin...

Page 11: ...und AO GND Voltage Monitor 10V 100 of the power supply s rated output voltage Analog Single Ended Input AI 0 Voltage Monitor Common Analog Input AI GND Current Monitor 10V 100 of the power supply s rated output current Analog Single Ended Input AI 1 Current Monitor Common Analog Input AI GND Field Monitor Analog Input AI 2 Field Monitor Analog Input AI 10 Field Monitor Common Ground Ground AI GND ...

Page 12: ...y be modified to suite a custom application Note that the ability to use the VI version requires the purchase of the complete National Instruments LabVIEW software package 5 1 1 Installing the Run Time software version 1 Insert the GMW supplied software disc in to the CD or DVD drive 2 Run the setup exe located in the directory Installer Volume This will install both the runtime and source VIs and...

Page 13: ... from the data logger Save and exit the configuration screen Configuration Screen 5 2 3 Basic Operation Once configured the normal operation screen will be presented This screen provides control of current and polarity and monitoring of the DC Power Supply s output voltage and current It also provides status read back of the Reversal Switch and Electromagnet interlock status It is important to not...

Page 14: ... be placed into the Remote mode This is done by clicking on the Local Remote Control This control will change its state depending on what mode it is in The two states are Local The control is green and displays the legend Push for Remote Remote The control is yellow and displays the legend Push for Local Selecting Local or Remote ...

Page 15: ...5 2 5 Setting the output current The output current is simply set by entering the desired output current in the current control box Setting the Output Current ...

Page 16: ... control toggle The Reversal Switch will then inhibit the DC Power Supply s output wait for the voltage to drop to a safe level change polarity and then re enable the DC Power Supply s output The switching time will depend on the configuration of the load Switching times may approach 20 seconds Changing Polarity ...

Page 17: ...med switching function follow the procedure below 1 Push the Enable Timer button 2 Enter the desired time switching interval in seconds Note that 30 seconds is the minimum interval Timer Enable and Interval 3 Press the Start button Note that while timed switching is enabled the regular forward reverse control is disabled ...

Page 18: ...xisting file 2 Enter a log file sample interval in mili seconds Set to 0 to log every sample Note at this time data is NOT being logged 3 To start the logging click on the green Start Logging button The button will then change to a red Pause Logging Button 4 To stop or pause the logging click on the red Pause Logging button The button will change back to the green Start Logging button 5 To close t...

Page 19: ...s Local Remote status The status read back consists of three interlock indicators and the general status indicators If any one of the interlock conditions exists the corresponding indicator will flash on the screen and the DC Power Supply s output will be disabled Interlock and Status Indicators ...

Page 20: ... current connection will cause a voltage drop across the connection A drop of 0 1V at 160A results in 16W being dissipated at the connection The connection will increase in temperature which will result in oxidation or the connection a higher resistance and a further increase in power dissipation If this situation is left uncorrected the cable and Reversal Switch insulation will melt and possibly ...

Page 21: ...Section 7 DRAWINGS ...

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Page 23: ... SCALE FROM DRAWING DIMENSIONS TOLERANCES UNLESS OTHERWISE SPECIFIED Date Date LINEAR INCHES mm X XXX X XX X X X DEG FINISH 005 03 06 5 63 01 0 1 0 03 0 3 1 0 5 1 6 SCALE WT kg SHEET OF THIRD ANGLE PROJECTION 11907 0153 0 5971 160 MOSFET Reversing 20 Oct 2009 M Duffy M Duffy M Duffy 20 Oct 2009 20 Oct 2009 A2 C Switch General Assembly NTS 88 1 482 507 REVISION HISTORY ZONE REV DESCRIPTION DATE APP...

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Page 33: ...Section 8 PHOTOGRAPHS 5971 160 Front View 5971 160 Rear View ...

Page 34: ...Sorenson Power Supply 5403 5403EG 5403FC 5403AC 70A 33V 2 3kW DLM40 75E 40V 75A 3kW 5404 70A 160V 11 2kW SGA 200 75 200V 75A 15kW 3472 50 3472 70 70A 50V 3 5kW SGA 60 83 60V 83A 5kW 3473 50 3473 70 70A 59V 4 1kW SGA 60 83 60V 83A 5kW 3474 5501 140A 76V 10 6kW SGA100 150 100V 150A 15kW 5414 140A 116V 16 2kW SGA160 150 160V 150A 25kW 5451 70A 25V 1 75kW DLM40 75E 40V 75A 3kW 9 2 Performance Data ...

Page 35: ...d Meter Senis YM12 5 5 5T Serial No 24 07 Note Set Current 50A Timed Switching every 30 seconds GMW Associates 5971 160 Reversing Switch Performance Plot 1 5 2 60 80 Current A Voltage V Field T 2 1 5 1 0 5 0 0 5 1 1 5 2 80 60 40 20 0 20 40 60 80 13 18 01 152 13 18 09 792 13 18 18 432 13 18 27 072 13 18 35 712 13 18 44 352 13 18 52 992 13 19 01 632 Field Tesla Current Voltage Time Current A Voltage...

Page 36: ...nis YM12 5 5 5T Serial No 24 07 Note Set Current 150A Timed Switching every 30 seconds GMW Associates 5971 160 Reversing Switch Performance Plot 2 3 125 150 175 Current A Voltage V Field T 3 2 1 0 1 2 3 175 150 125 100 75 50 25 0 25 50 75 100 125 150 175 13 29 45 312 13 29 53 952 13 30 02 592 13 30 11 232 13 30 19 872 13 30 28 512 13 30 37 152 13 30 45 792 Field Tesla Current Voltage Time Current ...

Page 37: ...12 5 5 5T Serial No 24 07 Note Set Current 70A Timed Switching every 30 seconds GMW Associates 5971 160 Reversing Switch Performance Plot 2 2 5 100 125 150 Current A Voltage V Field T 2 5 2 1 5 1 0 5 0 0 5 1 1 5 2 2 5 150 125 100 75 50 25 0 25 50 75 100 125 150 14 52 46 877 14 52 55 517 14 53 04 157 14 53 12 797 14 53 21 437 14 53 30 077 14 53 38 717 14 53 47 357 Field Tesla Current Voltage Time C...

Page 38: ...mm Field Meter Senis YM12 5 5 5T Serial No 24 07 Note Set Current 50A Timed Switching every 30 seconds GMW Associates 5971 160 Reversing Switch Performance Plot 0 8 1 60 80 Current A Voltage V Field T 1 0 8 0 6 0 4 0 2 0 0 2 0 4 0 6 0 8 1 80 60 40 20 0 20 40 60 80 10 59 44 160 10 59 52 800 11 00 01 440 11 00 10 080 11 00 18 720 11 00 27 360 Field Tesla Current Voltage Time Current A Voltage V Fiel...

Page 39: ...es the right to make changes in product or system design without incurring any obligation to modify previously delivered equipment The foregoing is the full extent of the GMW Associates warranty No other warranty is expressed or implied In no event shall GMW Associates be liable for damage arising from late delivery or misuse of the equipment GMW Associates makes no warranty of the fitness of the ...

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