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700-R4 AUTOMATIC TRANSMISSION 7A1-7
ILL.
NO
D E S C R IP TIO N
1 0 C A S E , T R A N S M I S S I O N
3 5 S E A L , C A S E E X T E N S I O N T O C A S E
3 6 E X T E N S I O N , C A S E
3 7 BOLT, C A S E E X T E N S I O N T O C A S E
3 9 S E A L A S S E M B L Y , C A S E E X T E N S I O N OIL
4 0 R E T A I N E R , S P E E D O D R I V E N G E A R F IT T IN G
41 B O L T & W A S H E R A S S E M B L Y
4 2 S E A L , " 0 " R IN G ( S P E E D O F IT T I N G T O
C A S E E X T E N S I O N )
4 3 F IT T I N G A S S E M B L Y , S P E E D O D R I V E N G E A R
4 4 G E A R , S P E E D O D R I V E N
4 5 G O V E R N O R A S S E M B L Y
4 6 C O V E R , G O V E R N O R
9 9 S P E E D S E N S O R , I N T E R N A L T R A N S M I S S I O N
1 0 0 BOLT, S P E E D O S E N S O R R E T A I N I N G
6 8 7 S H A F T , O U T P U T
6 8 8
CLIP, S P E E D O D R I V E G E A R
6 8 9 G E A R , S P E E D O D R I V E
6 9 0 S L E E V E , O U T P U T S H A F T
N O T U S E D O N
6 9 1 S E A L , O U T P U T S H A F T
A L L M O D E L S
JH 0 0 6 1 -7 0 0 R 4 -R 1
Figure 9 Extension and Asso ciate d Parts
2.
Install J-25022-A or J-34725 as shown.
3.
Install J-24773-A as shown.
4.
Install dial indicator.
set to zero
pull up on J-24773-A
end play should be 0.13/0.92 mm (.005/.
036 in.).
Oil Pump Assembly
1.
2
.
3.
4.
5.
Remove or Disconnect (Figures 22 and 23)
TOOLS REQUIRED:
J-24773-A Oil Pump Remover
“O” ring seal (618)
All oil pump bolts (5) and o-rings (6)
Oil pump assembly (7) with J-24773-A
Oil pump to case seal (8) and gasket (9)
Reverse input clutch to oil pump thrust washer
(601)
ILL.
N O .
D E S C R IP TIO N
1 0 C A S E , T R A N S M I S S I O N
3 3 C O N N E C T O R , E L E C T R I C A L
3 4 S E A L , ” 0 ” R IN G ( E L E C T R I C A L C O N N E C T I O N )
4 9 S E A L , " 0 " R IN G ( S O L E N O ID )
5 0 S O L E N O I D A S S E M B L Y
51 BOLT, H E X W A S H E R H E A D ( S O L E N O I D )
5 6 P L A T E , V A L V E B O D Y S P A C E R
6 7 V A L V E A S S E M B L Y , C O N T R O L B O D Y
7 0 S E A L , FILT ER
71 FILTER A S S E M B L Y , T R A N S M I S S I O N OIL
7 2 G A S K E T , T R A N S M I S S I O N O IL P A N
7 3 P A N , T R A N S M I S S I O N OIL
7 4 S C R E W , S P E C . H E X W A S H E R H E A D (P A N )
8 8
G A S K E T , S P A C E R P L A T E T O C A S E
8 9 G A S K E T , S P A C E R P L A T E T O V A L V E B O D Y
9 3 M A G N E T , C H I P C O L L E C T O R
9 6
T U B E , A U X I L I A R Y A C C U M U L A T O R V A L V E
3 7 7 A U X I L I A R Y A C C U M U L A T O R V A L V E
B O D Y A S S E M B L Y
__________________________________________ JH 0 0 6 2 -7 0 0 R 4 -R 1
Figure 1 0 Case an d A tta c h in g Parts
Summary of Contents for 1989 Light Duty Truck
Page 1: ...vr V Light Duty Truck Unit Repair Manual...
Page 2: ......
Page 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Page 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Page 18: ......
Page 44: ......
Page 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Page 114: ......
Page 162: ......
Page 176: ...4B3 14 91 2 INCH RING GEAR...
Page 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Page 218: ......
Page 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Page 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Page 230: ...4B6 12 12 INCH RING...
Page 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Page 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Page 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Page 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Page 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Page 318: ...C4 30 K TRUCK FBOHT AXLE...
Page 334: ......
Page 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Page 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Page 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Page 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Page 424: ...6A2 32 2 8 LITER V 6...
Page 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Page 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Page 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Page 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Page 490: ...Ml...
Page 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Page 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Page 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Page 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Page 576: ......
Page 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Page 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Page 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Page 652: ...nmm...
Page 672: ......
Page 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Page 696: ......
Page 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Page 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Page 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Page 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Page 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Page 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Page 808: ...J c I i sal...
Page 838: ......
Page 840: ......
Page 842: ......
Page 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Page 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Page 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Page 897: ...HM 117 TRANSMISSION 7B2 5...
Page 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Page 912: ...20 HM...
Page 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Page 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Page 940: ...i ii iii m i in m i...
Page 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Page 952: ...7D1 12 TRANSFER CASE...
Page 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Page 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Page 978: ......
Page 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Page 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Page 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Page 997: ......
Page 998: ...X 8937...