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GLASCRAFT Guardian A6-6000 IP, User Manual, Page: 1 / 46

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GLASCRAFT Guardian A6-6000 IP User Manual Download Page 1

USER M

ANU

AL

GUARDIAN

A6-6000 IP 

Dispensing System

TH

IS

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Q

U

IP

ME

NT IS PRO

TE

C

T

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D

BY

U.S.A.   

PATENT

D546,840

TH

IS

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Q

U

IP

ME

NT IS PRO

TE

C

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E

D

BY

CHINESE   

PATENT

ZL 200630130159.1

Important Safety Instructions

Read  all  warnings  and  instructions  in 

this manual. Save these instructions.

For use with non-flammable foam and polyurea. 

Not for use in explosive atmospheres.

Maximum fluid working pressure:

(2200 psi. (15.2 MPa, 152 bar)

Summary of Contents for Guardian A6-6000 IP

Page 1: ...H I S E Q U I P M ENT IS PR O T E C T E D B Y CHINESE PATENT ZL 200630130159 1 Important Safety Instructions Read all warnings and instructions in this manual Save these instructions For use with non...

Page 2: ...sembly 9 Section 2 Operation Start up Instructions 15 Shut down Instructions 20 Section 3 General Information Assembly Drawings 24 Sub Assembly Drawings 30 Maintenance 36 Troubleshooting 37 Options 40...

Page 3: ...ners and dispose of it according to applicable guide lines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipmen...

Page 4: ...f drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are co...

Page 5: ...react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increas ing in vi...

Page 6: ...w foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitat ed To reduce frothing minimize preheating in a circulation system Changing Materials When...

Page 7: ...OBLER P2 GUN GC0393 48 FT HEATED HOSE ASSEMBLY 313274 USER MANUAL 206995 FLUID TSL 1 AT BOTTLE GC0174 TRANSFER KIT A5 AND A6 DOES NOT INCLUDE TRANSFER PUMPS Purchased Separately Part Number Descriptio...

Page 8: ...Single Phase cable 6 AWG 2 wire GND 25 A 208 240 VAC 50 60 hz Three Phase cable 10 AWG 3 wire GND Compressed Air Requirements Base Unit 1 0 GAL PER MINUTE 17 CFM 100 PSI 1 5 GAL PER MINUTE 24 CFM 100...

Page 9: ...be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for the assembly opera tion maintenance and service of this GlasCraft...

Page 10: ...Section 4 Safety Information Notes 8...

Page 11: ...be needed c Consult the data sheet for the specific unit being installed to determine the proper breaker size needed d You will need to run an air line to the area where the machine will be placed con...

Page 12: ...Remove the metal caps from the material pumps 10 Connect one end of each material hose to the inlet fittings located on the back of the machine It is highly recommended that you label the POLY hose wi...

Page 13: ...SO Material Inlet Fitting 11 Connect the other end of the material hoses to there correct transfer pumps Ensure that they are not reversed and tighten securely 12 Attach the other end of the airlines...

Page 14: ...er Air 13 Connect the hose assembly to the unit The swivel fittings on the Hose assembly are sized differently and will attach only one way 14 Connect the yellow heat plug to the outlet on the front o...

Page 15: ...hoses together with supplied union fittings and tighten finger tight c Hold crimp fitting hex 3 4 and union fitting together allowing the hose to hold it s natural line Using the appropriate wrench A...

Page 16: ...o make any repairs or before making any electrical repair of any type to the system If you do not understand the electrical hook up described above consult your local GlasCraft distributor OR a qualif...

Page 17: ...n the path of the material spray Do not point the gun at or near other personnel Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment it is...

Page 18: ...sides are approximately the same pressure 5 Dispose of waste material properly and in accor dance with chemical suppliers instructions and local state and federal regulations Before re assembling side...

Page 19: ...hen heated it is imperative that on cold start up of the system that the heaters be turned on and allowed to reach operating temperatures before the main pump air regulator is adjusted to the desired...

Page 20: ...s is the Setup Menu 2 Scroll through the Setup Menu by pressing the button until the display reads C F press button 3 times 3 Press and hold the button to display the current unit setting of C of F 4...

Page 21: ...19 Section 2 Notes...

Page 22: ...ct switch to the retract position and trigger the gun until pumps are in the down position 4 Perform gun maintenance See gun manual 5 Reduce main air regulator pressure to zero 6 Visually inspect the...

Page 23: ...r pump pressure until fluid movement occurs If fluid movement does NOT occur 100 psi of air on transfer pumps increase main pump pressure until the main proportioner SLOWLY starts cycling 4 Once prima...

Page 24: ...length of time a system is shut down and the climate conditions it s stored in will determine how often the system should be purged and refilled Usually every 2 4 weeks the following procedure should...

Page 25: ...erial to the pumps 2 Turn OFF main air regulator on air motor Gun 1 Open both side block material valves 2 Turn ON air switch 3 Point gun into a clean suitable container and trigger gun until material...

Page 26: ...Assembly Drawings GC1820 GC1822 Unit Assembly 20 17 13 13 19 10 36 23 16 5 38 5 38 1 36 41 35 37 1 36 11 25 21 supplied with cart assembly 40 39 26 See Detail A Detail A 48 48 30 8 47 5 38 Some parts...

Page 27: ...ction 3 General Information Assembly Drawings 7 24 24 47 46 46 49 49 22 22 Receptacle A Receptacle B To Receptacle A To Receptacle B 45 45 9 44 18 24 7 42 15 3 38 3 38 4 38 4 38 4 38 18 24 ISO Heater...

Page 28: ...GC1726 COVER SHELL FIBERGLASS GUARDIAN 1 20 GC1730 RING PANEL CONTROL GUARDIAN 1 21 GC1735 PUMP PUMP A6 GUARDIAN SERIES SEE PUMP MANUAL 313277 1 22 GC1744 HOSE ASSY 2 23 NUT RIVET 4 24 GC1746 WASHER F...

Page 29: ...27 Section 3 General Information Assembly Drawings GC1820 Generic System Schematic...

Page 30: ...GC1820 System Schematic 220V Single Phase 28 Section 3 General Information Assembly Drawings...

Page 31: ...GC1820 System Schematic 220V Three Phase 29 Section 3 General Information Assembly Drawings...

Page 32: ...01 102 106 105 124 141 141 130 148 130 148 130 148 130 148 120 142 109 149 150 129 132 133 113 113 113 104 108 107 103 104 Attach air line for gun here 132 146 112 136 140 143 134 142 144 111 147 138...

Page 33: ...6 GC2048 WASHER FLAT STD 1 137 WASHER FLAT STD 4 138 GC2052 WASHER FLAT STD 4 140 GC2107 WASHER LOCK SPRING 5 141 GC2109 WASHER LOCK SPRING 10 142 GC2110 WASHER LOCK SPRING 10 Part Description Qty GC0...

Page 34: ...TTON LATCHED 2 218 GC1609 BUTTON MOMENTARY 3 219 GC1611 BUTTON EMERGENCY STOP 1 220 GC1612 PLATE COUPLING 6 Ref Part Description Qty 221 GC1614 LENS ILLUMINATED R 3 222 GC1616 LENS ILLUMINATED I O 2 2...

Page 35: ...SE FUSEHOLDER DIN RAIL 4 306 GC0863 RELAY FINDER DIN RAIL 16A 1 307 GC0864 RELAY SOCKET DIN RAIL W OUTCLI 1 308 GC0866 CLIP RELAY SOCKET DIN RAIL 1 309 GC1015 RELAY SOLID STATE 50A 3 310 GC1055 SWITCH...

Page 36: ...E 2 407 GC0962 SWITCH OVERTEMP OPENED 2 408 GC1226 SPRING COMPRESSION 86 OD 17 2 409 GC1711 CAP FRONT HEATER DUAL A5 6000 1 410 GC1712 CAP REAR HEATER DUAL A5 6000 1 411 GC1713 HOUSING BODY EXTRUDED H...

Page 37: ...35 Section 4 Safety Information Notes...

Page 38: ...r leaks 2 Check desiccant dryer ensure proper functioning Replace dryer beads as necessary 3 Check and lube top of the fluid section Wipe off residual material and add a tablespoon of throat seal liqu...

Page 39: ...e system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors loc...

Page 40: ...er however that a successful operator must know WHAT GOOD MATERIAL LOOKS LIKE HOW THE EQUIPMENT NORMALLY OPERATES WHAT PATH THE MATERIALS FOLLOW THROUGH THE EQUIPMENT KNOWLEDGE OF THESE TROUBLESHOOTIN...

Page 41: ...nough to displace the material that was in the unit when it was opened up NEVER inspect filter assemblies at time of shut down 4 In troubleshooting a restriction problem where the material pressure ga...

Page 42: ...l Information Options The transfer kit attaches the same way for both ISO POLY side Use tape on GC0174 Transfer Kit Supplied with Unit GC1747 GC2208 TRANSFER PUMP PURCHASED SEPARATELY GC0479 GC0178 GC...

Page 43: ...ole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales inj...

Page 44: ...ail all correspondence to service glascraft com For Air Powered Systems Model _____________________________ Air compressor size __________________ Serial number _______________________ CFM generated _...

Page 45: ...d contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH II MH I...

Page 46: ...Quality and Performance GENUINE GLASCRAFT www glascraft com 313274B GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Phone 612 623 6921 Toll Free 1 800 328 0211 Fax 612 378 3505...

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