GLASCRAFT Guardian A5-6000 IP User Manual Download

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Section 1 - Installation: Standard Equipment

Model - A5-6000 IP

* Purchased Separately

Part

Number

Description

GC1751

A5-6000 IP UNIT, 220V, 1PH, F

GCP2R2*

PROBLER P2 GUN

GC0393*

48 FT. HEATED HOSE ASSEMBLY

GC0319

GRAVITY FEED KIT

313273

USER MANUAL

206995

FLUID, TSL, 1 QT. BOTTLE

Part

Number

Description

GC1748

HEATER REPAIR KIT

Part

Number

Description

313277

MATERIAL PUMPS MANUAL

Recommended Repair Parts

Related Manuals

Summary of Contents for Guardian A5-6000 IP

Page 1: ...H I S E Q U I P M ENT IS PR O T E C T E D B Y CHINESE PATENT ZL 200630130159 1 Important Safety Instructions Read all warnings and instructions in this manual Save these instructions For use with non...

Page 2: ...8 Section 2 Operation Start up Instructions 13 Shut down Instructions 17 Section 3 General Information Assembly Drawings 21 Sub Assembly Drawings 26 Maintenance 31 Troubleshooting 32 Section 4 Warrant...

Page 3: ...rs and dispose of it according to applicable guide lines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment...

Page 4: ...drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are comp...

Page 5: ...act with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increas ing in visc...

Page 6: ...foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitat ed To reduce frothing minimize preheating in a circulation system Changing Materials When ch...

Page 7: ...C1751 A5 6000 IP UNIT 220V 1PH F GCP2R2 PROBLER P2 GUN GC0393 48 FT HEATED HOSE ASSEMBLY GC0319 GRAVITY FEED KIT 313273 USER MANUAL 206995 FLUID TSL 1 QT BOTTLE Part Number Description GC1748 HEATER R...

Page 8: ...s 50 A 208 240 VAC 50 60 hz Single Phase cable 6 AWG 2 wire and ground Compressed Air Requirements Base Unit 1 0 GAL PER MINUTE 17 CFM 100 PSI 1 5 GAL PER MINUTE 24 CFM 100 PSI 2 0 GAL PER MINUTE 33 C...

Page 9: ...be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for the assembly opera tion maintenance and service of this GlasCraft...

Page 10: ...nd of the cable GlasCraft will not supply this plug as we are unaware of which style will be needed c Consult the data sheet for the specific unit being installed to determine the proper breaker size...

Page 11: ...9 Section 1 Installation Equipment Assembly 4 Install the gravity feed kit GC0319 as shown GC2161 GC1979 GC0085 GC2208 GC0005 GC2214 3 4 in ID HOSE...

Page 12: ...igger Air 5 Connect the hose assembly to the unit The swivel fittings on the Hose assembly are sized differently and will attach only one way 6 Connect the yellow heat plug to the outlet on the front...

Page 13: ...hoses together with supplied union fittings and tighten finger tight c Hold crimp fitting hex 3 4 in and union fitting together allowing the hose to hold it s natural line Using the appropriate wrench...

Page 14: ...o make any repairs or before making any electrical repair of any type to the system If you do not understand the electrical hook up described above consult your local GlasCraft distributor OR a qualif...

Page 15: ...n the path of the material spray Do not point the gun at or near other personnel Do not look into the mixing chamber orifice at any time Because of the hazardous materials used in this equipment it is...

Page 16: ...sides are approximately the same pressure 5 Dispose of waste material properly and in accor dance with chemical suppliers instructions and local state and federal regulations Before re assembling Side...

Page 17: ...hen heated it is imperative that on cold start up of the system that the heaters be turned on and allowed to reach operating temperatures before the Main Pump Air Regulator is adjusted to the desired...

Page 18: ...is the Setup Menu 2 Scroll through the Setup Menu by pressing the button until the display reads C F press button 3 times 3 Press and hold the button to display the current unit setting of C of F 4 C...

Page 19: ...ct switch to the retract position and trigger the gun until pumps are in the down position 4 Perform gun maintenance See gun manual 5 Reduce main air regulator pressure to zero 6 Visually inspect the...

Page 20: ...r pump pressure until fluid movement occurs If fluid movement does NOT occur 100 psi of air on transfer pumps increase main pump pressure until the main proportioner SLOWLY starts cycling 4 Once prima...

Page 21: ...procedure from the gun manual 12 The length of time a system is shut down and the climate conditions it s stored in will determine how often the system should be purged and refilled Usually every 2 4...

Page 22: ...erial to the Pumps 2 Turn OFF Main Air Regulator on Air Motor Gun 1 Open both Side Block Material Valves 2 Turn ON Air Switch 3 Point Gun into a clean suitable container and trigger Gun until material...

Page 23: ...y Drawings GC1751 Unit Assembly 20 5 38 48 48 25 8 2 47 23 11 17 21 supplied with cart assembly 35 37 41 39 40 19 10 36 13 13 16 5 38 5 38 26 27 See Detail A Some parts have been removed for clairty D...

Page 24: ...formation Assembly Drawings GC1751 Unit Assembly 4 38 4 38 3 38 3 38 4 38 4 38 44 47 45 46 45 22 46 49 22 Red tubing Blue tubing 9 Receptacle B Receptacle A To Receptacle B To Receptacle A 24 24 14 18...

Page 25: ...OTTOM 1 17 CART ASSY 1 P SEE PAGE 26 1 18 GC1725 COVER HEATER 2 19 GC1726 COVER SHELL 1 20 GC1730 RING PANEL CONTROL 1 21 GC1736 PUMP ASSY 1 22 GC1744 HOSE ASSY 2 23 NUT RIVET 4 24 GC1746 WASHER FIBER...

Page 26: ...24 Section 3 General Information Assembly Drawings GC1751 Generic System Schematic...

Page 27: ...GC1751 System Schematic 220V Single Phase 25 Section 3 General Information Assembly Drawings...

Page 28: ...01 102 106 105 124 141 141 130 148 130 148 130 148 130 148 120 142 109 149 150 129 132 133 113 113 113 104 108 107 103 104 Attach air line for gun here 132 146 112 136 140 143 134 142 144 111 147 138...

Page 29: ...6 GC2048 WASHER FLAT STD 1 137 WASHER FLAT STD 4 138 GC2052 WASHER FLAT STD 4 140 GC2107 WASHER LOCK SPRING 5 141 GC2109 WASHER LOCK SPRING 10 142 GC2110 WASHER LOCK SPRING 10 Part Description Qty GC0...

Page 30: ...LATCHED 2 218 GC1609 BUTTON MOMENTARY 3 219 GC1611 BUTTON EMERGENCY STOP 1 220 GC1612 PLATE COUPLING 6 Ref Part Description Qty 221 GC1614 LENS ILLUMINATED R 3 222 GC1616 LENS ILLUMINATED I O 2 223 GC...

Page 31: ...E FUSEHOLDER DIN RAIL 4 306 GC0863 RELAY FINDER DIN RAIL 16A 1 307 GC0864 RELAY SOCKET DIN RAIL W OUTCLI 1 308 GC0866 CLIP RELAY SOCKET DIN RAIL 1 309 GC1015 RELAY SOLID STATE 50A 3 310 GC1055 SWITCH...

Page 32: ...SSION 86 OD 17 2 409 GC1711 CAP FRONT HEATER DUAL A5 6000 1 410 GC1712 CAP REAR HEATER DUAL A5 6000 1 411 GC1713 HOUSING BODY EXTRUDED HEATER 1 412 GC1773 CABLE PLUG ELEC FEMALE 2 LG 1 413 GC1774 CABL...

Page 33: ...leaks 2 Check desiccant dryer to ensure proper functioning Replace dryer beads as necessary 3 Check and lube top of the fluid section Wipe off residual material and add a tablespoon of throat seal liq...

Page 34: ...e system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors loc...

Page 35: ...er however that a successful operator must know WHAT GOOD MATERIAL LOOKS LIKE HOW THE EQUIPMENT NORMALLY OPERATES WHAT PATH THE MATERIALS FOLLOW THROUGH THE EQUIPMENT KNOWLEDGE OF THESE TROUBLESHOOTIN...

Page 36: ...nough to displace the material that was in the unit when it was opened up NEVER inspect filter assemblies at time of shut down 4 In troubleshooting a restriction problem where the material pressure ga...

Page 37: ...Section 4 Safety Information Notes 35...

Page 38: ...Section 4 Safety Information Notes 36...

Page 39: ...ole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales inj...

Page 40: ...ail all correspondence to service glascraft com For Air Powered Systems Model _____________________________ Air compressor size __________________ Serial number _______________________ CFM generated _...

Page 41: ...d contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH II MH I...

Page 42: ...Quality and Performance GENUINE GLASCRAFT www glascraft com 313273B GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Phone 612 623 6921 Toll Free 1 800 328 0211 Fax 612 378 3505...

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GLASCRAFT Guardian A5-6000 IP, User Manual

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