gfm Peakanalyzer Installation Manual Download Page 5

Peakanalyzer Installation Manual Version 2.6 

5

 

General Notes 

1.1 

Symbols on the device 

This symbol is a warning of the danger of an electrical stroke. The warning applies 
to the  220  V  supply  voltage  connection  of  the  Peakanalyzer  in  an IP65 box.  The 
measurement equipment itself does not generate dangerous voltages. 

 

This symbol is a warning of the danger of injury by crush. It is meant the crushing 
of fingers during the mounting of the Peakanalyzer with the optional mounting 
magnets. 

 

This symbol is a warning of the magnetic field of the optional mounting magnets. 
One magnet has a drag force of about 45 kg. 

 

 

1.2 

CE-Labeling 

 

 

 

We declare herewith, 

GfM Gesellschaft für Maschinendiagnose mbH

 

Köpenicker Straße 325, Haus 40, D-12555 Berlin, 

that our product  

peakanalyzer 

in all product variations

1

 

 

complies to the following relevant regulations: 

2

,

3

 

EG-Niederspannungsrichtlinie 73/ 23/EWG*

 

(applied in Germany by 1. Verordnung zum Gerätesicherheitsgesetz) 

Elektromagnetische Verträglichkeit 89/336/EWG

* und

 92/31/EWG

 

1 This applies to complete measurement systems. For individual components the conformity has to be proven in 
the target system. If applied correctly it is not expected to have affects according to device safety or EMV.  

2 This conformity declaration applies only the systems supplied by GfM. Changes or extensions are in the respon-
sibility of the operator and thus has to ensure the conformity with the corresponding EG-Directive. 

3 Harmonised Norms:  
DIN EN 61326:2002 (Produktnorm): Es werden die Störfestigkeits-Prüfanforderungen an Betriebsmittel, die zum 
Gebrauch in industriellen Bereichen vorgesehen sind (gemäß EN 61326/A1 Tabelle A1 und Tabelle 3) sowie  die 
Störaussendungsgrenzwerte (gemäß EN61326/Tab.3) eingehalten. 
DIN EN 61000-4-2:2001, -4-3:2001, -4-4:2002, -4-5:2001, -4-6:2001 
DIN EN 61010-1:2002 
DIN EN 55011:2000 (Funkstörfeldstärke Klasse A) 

Summary of Contents for Peakanalyzer

Page 1: ...www maschinendiagnose de Installation Manual Version 2 6 Peakanalyzer...

Page 2: ...2 Peakanalyzer Installation Manual Version 2 6...

Page 3: ...put signals to terminals of type EL2004 16 2 3 8 Connection of analog input terminals of type EL3702 17 2 3 9 Connection of analog 0 20 mA input terminals of type EL3742 17 2 3 10 Connection of PT100...

Page 4: ...4 Peakanalyzer Installation Manual Version 2 6 4 2 Add Peakanalyzer 36 4 3 Change network settings of a Peakanalyzer 38 5 Completion of the Installation 39...

Page 5: ...levant regulations 2 3 EG Niederspannungsrichtlinie 73 23 EWG applied in Germany by 1 Verordnung zum Ger tesicherheitsgesetz Elektromagnetische Vertr glichkeit 89 336 EWG und 92 31 EWG 1 This applies...

Page 6: ...he shield of the signal cables must be connected to the bulkhead receptacle If the signal cable is directly connected to the measurement terminal the shield can alternatively be connected to the clamp...

Page 7: ...iginal package or in a package that ensures an adequate protection Transport damages are excluded from guarantee claims 1 10 Before Installation The Peakanalyzer is assembled with different rail compo...

Page 8: ...ol cabinet the user is responsible for the professional execution of the DC supply and earth connection All connected signal cables to the Peakanalyzer must be shielded and the shield must be connecte...

Page 9: ...the required operating voltage to drive the EtherCAT system bus The current through these input voltage clamps must be limited to 2 A If the power supply source has a greater output current than 2 A e...

Page 10: ...stallation of the hardware is described for the variant as complete device in an IP65 steel box The installation in a control cabinet and the distributed systems should be based on this description 2...

Page 11: ...onnected to the clamp with the black S on yellow ground 2 3 1 Internal connection in the Peakanalyzer If the Peakanalyzer is supplied in a steel box the internal connection is already existent If the...

Page 12: ...h blue N gray L and green yellow PE The power supply frequency should be 50 or 60 Hz The external power supply connection is shown in Picture 3 2 3 3 Network connection LAN of the Peakanalyzer The net...

Page 13: ...two vibration acceleration sensors The supplied vibration acceleration sensors are connected with the white wire to the clamp labeled with a black on white ground and with the black wire to the clamp...

Page 14: ...nt method also results in a very accurate speed value if there a multiple impulses per rotation and not equidistant distributed This is the recommended measurement method This method works until a max...

Page 15: ...t described in this chapter For further information see chapter 2 3 8 Connection of analog input terminals of type EL3702 or chapter 2 3 15 Connection of PROFIBUS to terminal of type EL6731 0010 or ch...

Page 16: ...ool to have class dependent threshold monitoring of online characteristic values of vibration acceleration signals The connection of digital input signals is shown in Picture 6 Picture 6 Connection of...

Page 17: ...it also shows that the supply voltage for displacement sensors is connected to the potential distribution terminal PV01 or the power supply terminals X6 to X8 A connection to the power supply terminal...

Page 18: ...on white ground and are differential inputs The label of the measurement channel itself is in the range of 11 to 49 Picture 8 shows the connection of sensors and other external current signals to the...

Page 19: ...the wire pairs that are connected to the clamps labeled with L1 and L1 as well as L2 and L2 Failure of a sensor or a broken wire are signalized by a red LED The input channels itself are labeled in th...

Page 20: ...ferential voltage is higher than 25 mV the functionality of the resistance measuring bridge is not guaranteed The connection of two resistance measuring bridges is shown in Picture 10 Picture 10 Conne...

Page 21: ...inal provides the inputs C 03 and C 04 Parallel to the counting functionality a self test signal of the metal particle counter can be recorded and analyzed These digital input signals are then connect...

Page 22: ...The fused wires must have a cross section to drive at least 3 A Furthermore the power supply terminal of type EL9410 is connected to the voltage Up for the supply of external sensors on the I O termi...

Page 23: ...al of type EL6731 0010 This terminal provides the possibility of an integration in an existing PROFIBUS system Thus the Peakanalyzer can receive process factors and speed information Furthermore the P...

Page 24: ...PROFINET network and therefore reduce the wiring effort The maximum cable length between two PROFINET devices should not exceed 100 m The PROFINET cable should be labeled uniquely Thus a confusion bet...

Page 25: ...completed by one end cap after the last terminal Picture 14 View of end cap 2 3 18 Connection of external sensors via overvoltage protection clamps A Peakanalyzer can be optionally equipped with over...

Page 26: ...n the subsystem Example The first Peakanalyzer basis module is labeled with 1 the following are labeled with 2 and following The EtherCAT branch that is closest to the IPC is labeled with 1 1 The next...

Page 27: ...AT terminals an end cap and a power supply The coupler transforms the telegrams from the Ethernet 100BASE TX to the E Bus representation The connection to the central Peakanalyzer base module is done...

Page 28: ...ces up to 20 km with singlemode fibre optic cable 9 125 m Picture 17 View of EtherCAT junction of type EK1521 left and EK1521 0010 right for fibre optic cable The connection of the EtherCAT branch is...

Page 29: ...e Ethernet 100Base FX to the E Bus signal representation The SC Duplex connector of the fibre optic cable from the central Peakanalyzer base station is connected to the upper EtherCAT input X1 The fib...

Page 30: ...machine diagnostician Picture 19 shows the recommended sensor positions for two vibration acceleration sensors of a two stage gear drive Depending on the intended sensor positions the vibration accele...

Page 31: ...6 Nm Screw lock is not needed in this case Note The maximum torque of 6 Nm must not be exceeded A Torque above this level can result in a destroyed thread or a failure of the sensor Picture 22 Blind...

Page 32: ...e adjusted perpendicular to the measurement object The reference distance can be adjusted with the help of the housing nuts A fine adjustment is recommended with a gauge Afterwards the housing nut has...

Page 33: ...h the highest speed is not possible the installation can also take place on a shaft with lower speed In this case it is recommended to use multiple impulses per rotation One possibility to measure mul...

Page 34: ...l electrical connections between the resistors 1 and 4 as well as 2 and 3 in the form of a steel wire bridge Picture 26 Arrangement of a strain gauge to measure the normal strain on one layer Descript...

Page 35: ...ion CD For the installation process administrative privileges are necessary It is recommended to follow the instructions of the installation process It is also recommended to install the Peakanalyzer...

Page 36: ...should be obtained from a network administrator to avoid conflicts in the network To establish a connection to the Peakanalyzer the network settings of the PC may be adopted The Peakanalyzer must be...

Page 37: ...C This information can be found on the Peakanalyzer Location An optional description for the location of the Peakanalyzer IP Address of the Peakanalyzer Alternatively a network name can be set This ne...

Page 38: ...action an active LAN connection to the Peakanalyzer must be established On the tab system the network configuration of the Peakanalyzer is listed By clicking on the button Change the network settings...

Page 39: ...cture 30 service measure One requirement for the start of a service measurement is an active monitoring configuration on the Peakanalyzer Normally this is the case since the delivered Peakanalyzer at...

Page 40: ...Q0164e GfM Gesellschaft f r Maschinendiagnose mbH Koepenicker Strasse 325 12555 Berlin Deutschland Germany Phone Berlin 49 30 65 76 25 65 Phone Dortmund 49 231 77 64 723 www maschinendiagnose de...

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