gfm Peakanalyzer Installation Manual Download Page 27

Peakanalyzer Installation Manual Version 2.6 

27

 

2.3.19.2 Connection of EtherCAT-Coupler of type EK1100 for LAN cable 

The  EtherCAT-Coupler  of  type  EK1100  is  used  for  the  EtherCAT  signal  transmission  in  an 
Ethernet network (100BASE-TX). The EtherCAT-Coupler of type EK1100 connects a steel box 
with distributed Peakanalyzer  terminals of type ELXXXX via LAN to a central Peakanalyzer 
base module.  

 

Picture 16: View of EtherCAT-Coupler EK1100 for LAN-cable 

A  Peakanalyzer  station  that  is  distributed  in  the field  consists  of  a  coupler  of  type  EK1100, 
several  EtherCAT  terminals,  an  end  cap  and  a  power  supply.  The  coupler  transforms  the 
telegrams from the Ethernet-100BASE-TX to the E-Bus representation.  

The connection to the central Peakanalyzer base module is done via the IN interface on the 
coupler. The LAN cable must have the same label as the coupler input IN. The RJ45 socket 
OUT below the IN socket can be used to optionally branch a further Peakanalyzer station. The 
outgoing  EtherCAT  branch  must  be  also  labeled  on  the  corresponding  LAN  cable.  The 
incoming and outgoing branches are also labeled on the coupler and the junction. The schema 
of the labels is described in chapter 2.3.19.  

The  power  supply  terminal  labeled  with  X5  has  to  be  connected  to  a  power  supply  source 
according to chapter 2.3.1, 2.3.2 and 2.3.13. 

 

 

Summary of Contents for Peakanalyzer

Page 1: ...www maschinendiagnose de Installation Manual Version 2 6 Peakanalyzer...

Page 2: ...2 Peakanalyzer Installation Manual Version 2 6...

Page 3: ...put signals to terminals of type EL2004 16 2 3 8 Connection of analog input terminals of type EL3702 17 2 3 9 Connection of analog 0 20 mA input terminals of type EL3742 17 2 3 10 Connection of PT100...

Page 4: ...4 Peakanalyzer Installation Manual Version 2 6 4 2 Add Peakanalyzer 36 4 3 Change network settings of a Peakanalyzer 38 5 Completion of the Installation 39...

Page 5: ...levant regulations 2 3 EG Niederspannungsrichtlinie 73 23 EWG applied in Germany by 1 Verordnung zum Ger tesicherheitsgesetz Elektromagnetische Vertr glichkeit 89 336 EWG und 92 31 EWG 1 This applies...

Page 6: ...he shield of the signal cables must be connected to the bulkhead receptacle If the signal cable is directly connected to the measurement terminal the shield can alternatively be connected to the clamp...

Page 7: ...iginal package or in a package that ensures an adequate protection Transport damages are excluded from guarantee claims 1 10 Before Installation The Peakanalyzer is assembled with different rail compo...

Page 8: ...ol cabinet the user is responsible for the professional execution of the DC supply and earth connection All connected signal cables to the Peakanalyzer must be shielded and the shield must be connecte...

Page 9: ...the required operating voltage to drive the EtherCAT system bus The current through these input voltage clamps must be limited to 2 A If the power supply source has a greater output current than 2 A e...

Page 10: ...stallation of the hardware is described for the variant as complete device in an IP65 steel box The installation in a control cabinet and the distributed systems should be based on this description 2...

Page 11: ...onnected to the clamp with the black S on yellow ground 2 3 1 Internal connection in the Peakanalyzer If the Peakanalyzer is supplied in a steel box the internal connection is already existent If the...

Page 12: ...h blue N gray L and green yellow PE The power supply frequency should be 50 or 60 Hz The external power supply connection is shown in Picture 3 2 3 3 Network connection LAN of the Peakanalyzer The net...

Page 13: ...two vibration acceleration sensors The supplied vibration acceleration sensors are connected with the white wire to the clamp labeled with a black on white ground and with the black wire to the clamp...

Page 14: ...nt method also results in a very accurate speed value if there a multiple impulses per rotation and not equidistant distributed This is the recommended measurement method This method works until a max...

Page 15: ...t described in this chapter For further information see chapter 2 3 8 Connection of analog input terminals of type EL3702 or chapter 2 3 15 Connection of PROFIBUS to terminal of type EL6731 0010 or ch...

Page 16: ...ool to have class dependent threshold monitoring of online characteristic values of vibration acceleration signals The connection of digital input signals is shown in Picture 6 Picture 6 Connection of...

Page 17: ...it also shows that the supply voltage for displacement sensors is connected to the potential distribution terminal PV01 or the power supply terminals X6 to X8 A connection to the power supply terminal...

Page 18: ...on white ground and are differential inputs The label of the measurement channel itself is in the range of 11 to 49 Picture 8 shows the connection of sensors and other external current signals to the...

Page 19: ...the wire pairs that are connected to the clamps labeled with L1 and L1 as well as L2 and L2 Failure of a sensor or a broken wire are signalized by a red LED The input channels itself are labeled in th...

Page 20: ...ferential voltage is higher than 25 mV the functionality of the resistance measuring bridge is not guaranteed The connection of two resistance measuring bridges is shown in Picture 10 Picture 10 Conne...

Page 21: ...inal provides the inputs C 03 and C 04 Parallel to the counting functionality a self test signal of the metal particle counter can be recorded and analyzed These digital input signals are then connect...

Page 22: ...The fused wires must have a cross section to drive at least 3 A Furthermore the power supply terminal of type EL9410 is connected to the voltage Up for the supply of external sensors on the I O termi...

Page 23: ...al of type EL6731 0010 This terminal provides the possibility of an integration in an existing PROFIBUS system Thus the Peakanalyzer can receive process factors and speed information Furthermore the P...

Page 24: ...PROFINET network and therefore reduce the wiring effort The maximum cable length between two PROFINET devices should not exceed 100 m The PROFINET cable should be labeled uniquely Thus a confusion bet...

Page 25: ...completed by one end cap after the last terminal Picture 14 View of end cap 2 3 18 Connection of external sensors via overvoltage protection clamps A Peakanalyzer can be optionally equipped with over...

Page 26: ...n the subsystem Example The first Peakanalyzer basis module is labeled with 1 the following are labeled with 2 and following The EtherCAT branch that is closest to the IPC is labeled with 1 1 The next...

Page 27: ...AT terminals an end cap and a power supply The coupler transforms the telegrams from the Ethernet 100BASE TX to the E Bus representation The connection to the central Peakanalyzer base module is done...

Page 28: ...ces up to 20 km with singlemode fibre optic cable 9 125 m Picture 17 View of EtherCAT junction of type EK1521 left and EK1521 0010 right for fibre optic cable The connection of the EtherCAT branch is...

Page 29: ...e Ethernet 100Base FX to the E Bus signal representation The SC Duplex connector of the fibre optic cable from the central Peakanalyzer base station is connected to the upper EtherCAT input X1 The fib...

Page 30: ...machine diagnostician Picture 19 shows the recommended sensor positions for two vibration acceleration sensors of a two stage gear drive Depending on the intended sensor positions the vibration accele...

Page 31: ...6 Nm Screw lock is not needed in this case Note The maximum torque of 6 Nm must not be exceeded A Torque above this level can result in a destroyed thread or a failure of the sensor Picture 22 Blind...

Page 32: ...e adjusted perpendicular to the measurement object The reference distance can be adjusted with the help of the housing nuts A fine adjustment is recommended with a gauge Afterwards the housing nut has...

Page 33: ...h the highest speed is not possible the installation can also take place on a shaft with lower speed In this case it is recommended to use multiple impulses per rotation One possibility to measure mul...

Page 34: ...l electrical connections between the resistors 1 and 4 as well as 2 and 3 in the form of a steel wire bridge Picture 26 Arrangement of a strain gauge to measure the normal strain on one layer Descript...

Page 35: ...ion CD For the installation process administrative privileges are necessary It is recommended to follow the instructions of the installation process It is also recommended to install the Peakanalyzer...

Page 36: ...should be obtained from a network administrator to avoid conflicts in the network To establish a connection to the Peakanalyzer the network settings of the PC may be adopted The Peakanalyzer must be...

Page 37: ...C This information can be found on the Peakanalyzer Location An optional description for the location of the Peakanalyzer IP Address of the Peakanalyzer Alternatively a network name can be set This ne...

Page 38: ...action an active LAN connection to the Peakanalyzer must be established On the tab system the network configuration of the Peakanalyzer is listed By clicking on the button Change the network settings...

Page 39: ...cture 30 service measure One requirement for the start of a service measurement is an active monitoring configuration on the Peakanalyzer Normally this is the case since the delivered Peakanalyzer at...

Page 40: ...Q0164e GfM Gesellschaft f r Maschinendiagnose mbH Koepenicker Strasse 325 12555 Berlin Deutschland Germany Phone Berlin 49 30 65 76 25 65 Phone Dortmund 49 231 77 64 723 www maschinendiagnose de...

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