gfm Peakanalyzer Installation Manual Download Page 11

Peakanalyzer Installation Manual Version 2.6 

11

 

The  Peakanalyzer  with IP65  steel  box  can  be  mounted  with  4  angle  brackets  on  a  suitable 
surface, e.g. a wall. The screws should have a diameter of 6 mm. Depending of the type of the 
steel box the holes must match the sizing in Picture 1 or Picture 2.  

Alternatively it is possible to mount the Peakanalyzer via magnets. This method is depicted in 
the title picture. This method has the danger of injury due to crushed fingers by mounting the 
Peakanalyzer. Thus a cautious mounting is recommended.  

2.3 

Electrical connection of the Peakanalyzer 

All signal inputs from sensors or other encoder are lead through the bulkhead receptacle into 
the Peakanalyzer IP65 steel box and connected to the intended clamps. The same applies to 
the power supply cable, the LAN cable and the cable for the optional PROFIBUS slave terminal 
or PROFINET device terminal. If some terminals are distributed in the field (see 0 to 2.3.19.4) 
the cable for the EtherCAT branch is also lead through the bulkhead receptacle into the steel 
box.  

The shield of all signal inputs should be connected in the bulkhead receptacle to the steel box. 
If  the  signal  inputs  are  directly  connected  to  the  measurement  terminals  the  shield  can 
alternatively be connected to the clamp with the black S on yellow ground.  

2.3.1  Internal connection in the Peakanalyzer 

If the Peakanalyzer is supplied in a steel box, the internal connection is already existent. If the 
Peakanalyzer  is  supplied  as  individual  components  for  a  control  cabinet,  the  internal 
connection has to be done in the control cabinet. The internal connection consists of the 100 
to 240 V

AC

 power supply connection with the fuse Si1 and the overvoltage protection clamp 

KN1  for  the  24  V

DC

  power  supply  source  NT1.  The  power  supply  source  NT1  supplies  the 

industry PC (IPC) through the clamps 9 and 10 as well as the fan. Dependent on the use case 
of the bus terminals it is possible to use one power supply source (NT1) or two (NT1, NT2) to 
connect the system supply voltage Us and the supply voltage for external consumers Up. The 
power supply source NT1 also supplies the terminals X6, X7 and X8 of type EL9410 if they are 
equipped. Also see Picture 4 und Picture 7. If a separate power supply NT2 is equipped, it is 
also connected to the power supply terminals X6, X7 and X8 of type EL9410. The Chapters 

1.13 and 2.3.13 describe the connection of the terminals EL9410 to the power supply sources 
Us and Up and points out important notes for the protection of the input supply.  

The  failure  monitoring  of  the  overvoltage  protection  clamp  KN1  is  done  via  the  digital  input 
terminal DI-01 of type EL1002. The internal connection of the Peakanalyzer is shown in Picture 
3. 
 

 

Summary of Contents for Peakanalyzer

Page 1: ...www maschinendiagnose de Installation Manual Version 2 6 Peakanalyzer...

Page 2: ...2 Peakanalyzer Installation Manual Version 2 6...

Page 3: ...put signals to terminals of type EL2004 16 2 3 8 Connection of analog input terminals of type EL3702 17 2 3 9 Connection of analog 0 20 mA input terminals of type EL3742 17 2 3 10 Connection of PT100...

Page 4: ...4 Peakanalyzer Installation Manual Version 2 6 4 2 Add Peakanalyzer 36 4 3 Change network settings of a Peakanalyzer 38 5 Completion of the Installation 39...

Page 5: ...levant regulations 2 3 EG Niederspannungsrichtlinie 73 23 EWG applied in Germany by 1 Verordnung zum Ger tesicherheitsgesetz Elektromagnetische Vertr glichkeit 89 336 EWG und 92 31 EWG 1 This applies...

Page 6: ...he shield of the signal cables must be connected to the bulkhead receptacle If the signal cable is directly connected to the measurement terminal the shield can alternatively be connected to the clamp...

Page 7: ...iginal package or in a package that ensures an adequate protection Transport damages are excluded from guarantee claims 1 10 Before Installation The Peakanalyzer is assembled with different rail compo...

Page 8: ...ol cabinet the user is responsible for the professional execution of the DC supply and earth connection All connected signal cables to the Peakanalyzer must be shielded and the shield must be connecte...

Page 9: ...the required operating voltage to drive the EtherCAT system bus The current through these input voltage clamps must be limited to 2 A If the power supply source has a greater output current than 2 A e...

Page 10: ...stallation of the hardware is described for the variant as complete device in an IP65 steel box The installation in a control cabinet and the distributed systems should be based on this description 2...

Page 11: ...onnected to the clamp with the black S on yellow ground 2 3 1 Internal connection in the Peakanalyzer If the Peakanalyzer is supplied in a steel box the internal connection is already existent If the...

Page 12: ...h blue N gray L and green yellow PE The power supply frequency should be 50 or 60 Hz The external power supply connection is shown in Picture 3 2 3 3 Network connection LAN of the Peakanalyzer The net...

Page 13: ...two vibration acceleration sensors The supplied vibration acceleration sensors are connected with the white wire to the clamp labeled with a black on white ground and with the black wire to the clamp...

Page 14: ...nt method also results in a very accurate speed value if there a multiple impulses per rotation and not equidistant distributed This is the recommended measurement method This method works until a max...

Page 15: ...t described in this chapter For further information see chapter 2 3 8 Connection of analog input terminals of type EL3702 or chapter 2 3 15 Connection of PROFIBUS to terminal of type EL6731 0010 or ch...

Page 16: ...ool to have class dependent threshold monitoring of online characteristic values of vibration acceleration signals The connection of digital input signals is shown in Picture 6 Picture 6 Connection of...

Page 17: ...it also shows that the supply voltage for displacement sensors is connected to the potential distribution terminal PV01 or the power supply terminals X6 to X8 A connection to the power supply terminal...

Page 18: ...on white ground and are differential inputs The label of the measurement channel itself is in the range of 11 to 49 Picture 8 shows the connection of sensors and other external current signals to the...

Page 19: ...the wire pairs that are connected to the clamps labeled with L1 and L1 as well as L2 and L2 Failure of a sensor or a broken wire are signalized by a red LED The input channels itself are labeled in th...

Page 20: ...ferential voltage is higher than 25 mV the functionality of the resistance measuring bridge is not guaranteed The connection of two resistance measuring bridges is shown in Picture 10 Picture 10 Conne...

Page 21: ...inal provides the inputs C 03 and C 04 Parallel to the counting functionality a self test signal of the metal particle counter can be recorded and analyzed These digital input signals are then connect...

Page 22: ...The fused wires must have a cross section to drive at least 3 A Furthermore the power supply terminal of type EL9410 is connected to the voltage Up for the supply of external sensors on the I O termi...

Page 23: ...al of type EL6731 0010 This terminal provides the possibility of an integration in an existing PROFIBUS system Thus the Peakanalyzer can receive process factors and speed information Furthermore the P...

Page 24: ...PROFINET network and therefore reduce the wiring effort The maximum cable length between two PROFINET devices should not exceed 100 m The PROFINET cable should be labeled uniquely Thus a confusion bet...

Page 25: ...completed by one end cap after the last terminal Picture 14 View of end cap 2 3 18 Connection of external sensors via overvoltage protection clamps A Peakanalyzer can be optionally equipped with over...

Page 26: ...n the subsystem Example The first Peakanalyzer basis module is labeled with 1 the following are labeled with 2 and following The EtherCAT branch that is closest to the IPC is labeled with 1 1 The next...

Page 27: ...AT terminals an end cap and a power supply The coupler transforms the telegrams from the Ethernet 100BASE TX to the E Bus representation The connection to the central Peakanalyzer base module is done...

Page 28: ...ces up to 20 km with singlemode fibre optic cable 9 125 m Picture 17 View of EtherCAT junction of type EK1521 left and EK1521 0010 right for fibre optic cable The connection of the EtherCAT branch is...

Page 29: ...e Ethernet 100Base FX to the E Bus signal representation The SC Duplex connector of the fibre optic cable from the central Peakanalyzer base station is connected to the upper EtherCAT input X1 The fib...

Page 30: ...machine diagnostician Picture 19 shows the recommended sensor positions for two vibration acceleration sensors of a two stage gear drive Depending on the intended sensor positions the vibration accele...

Page 31: ...6 Nm Screw lock is not needed in this case Note The maximum torque of 6 Nm must not be exceeded A Torque above this level can result in a destroyed thread or a failure of the sensor Picture 22 Blind...

Page 32: ...e adjusted perpendicular to the measurement object The reference distance can be adjusted with the help of the housing nuts A fine adjustment is recommended with a gauge Afterwards the housing nut has...

Page 33: ...h the highest speed is not possible the installation can also take place on a shaft with lower speed In this case it is recommended to use multiple impulses per rotation One possibility to measure mul...

Page 34: ...l electrical connections between the resistors 1 and 4 as well as 2 and 3 in the form of a steel wire bridge Picture 26 Arrangement of a strain gauge to measure the normal strain on one layer Descript...

Page 35: ...ion CD For the installation process administrative privileges are necessary It is recommended to follow the instructions of the installation process It is also recommended to install the Peakanalyzer...

Page 36: ...should be obtained from a network administrator to avoid conflicts in the network To establish a connection to the Peakanalyzer the network settings of the PC may be adopted The Peakanalyzer must be...

Page 37: ...C This information can be found on the Peakanalyzer Location An optional description for the location of the Peakanalyzer IP Address of the Peakanalyzer Alternatively a network name can be set This ne...

Page 38: ...action an active LAN connection to the Peakanalyzer must be established On the tab system the network configuration of the Peakanalyzer is listed By clicking on the button Change the network settings...

Page 39: ...cture 30 service measure One requirement for the start of a service measurement is an active monitoring configuration on the Peakanalyzer Normally this is the case since the delivered Peakanalyzer at...

Page 40: ...Q0164e GfM Gesellschaft f r Maschinendiagnose mbH Koepenicker Strasse 325 12555 Berlin Deutschland Germany Phone Berlin 49 30 65 76 25 65 Phone Dortmund 49 231 77 64 723 www maschinendiagnose de...

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