GFA 10002538 10011 Installation Instructions Manual Download Page 1 | Manualshive

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Installation Instructions

ELEKTROMAT
KE 60.24-55,00

Model: 10002538 10011

-en-

Status: 26.03.2021

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Summary of Contents for 10002538 10011

Page 1: ...f Installation Instructions ELEKTROMAT KE 60 24 55 00 Model 10002538 10011 en Status 26 03 2021 ...

Page 2: ...2 GfA ELEKTROMATEN GmbH Co KG Wiesenstraße 81 D 40549 Düsseldorf www gfa elektromaten de info gfa elektromaten de ...

Page 3: ...mit switch connection 15 9 Emergency manual operation emergency hand crank 16 10 Completing commissioning inspection 18 11 Declaration of incorporation Declaration of conformity 20 Symbols Warning Potential injury or danger to life Warning Danger to life from electric current Note Important information Requirement Required action Schematic representations are based on product examples Deviations f...

Page 4: ...s Expert knowledge relevant skills and practical experience are what set apart qualified persons They are capable of safely carrying out the tasks involving installation maintenance and modernisation according to the instructions Safe operation The safe operation of the product can only be ensured if it is used as specified Follow the installation instructions Observe all specifications especially...

Page 5: ... third parties Warning Danger from improper use of the product Do not let children operate the product unsupervised or use as a toy Warning Danger to life from incorrect installation Work carried out improperly may result in death or severe injury from electrical current or falling parts Allow only competent people to carry out the work Disconnect all cables from the power supply Observe valid reg...

Page 6: ...erating current 3 90 A Operating frequency 50 Hz Power factor cos φ 0 76 Maximum movement per hour 14 h 1 Hand forces 193 N Class of protection IP 65 Limit switch range maximum revolutions of output shaft hollow shaft 20 Braking torque 9 Nm Braking voltage 103 130 V DC Rectifier type EGR 230 103 Temperature range 10 40 60 C 1 When using a temperature range of 40 60 C use half of maximum movements ...

Page 7: ... maximum holding torques or locking torques refer to technical data Connection elements Self locking connection elements with a minimum strength of 800 N mm2 8 8 must be used Utilize the hole diameter to the full Use adequately dimensioned washers for elongated holes BAGAB00002_Z002 BAGAB00003_Z002 3 1 Permissible mounting positions BAGAC04201_Z003 ...

Page 8: ...8 Transmission elements Install the chain wheel properly Position the chain wheels properly Tighten the chain wheel properly BAGAB00021_Z001 BAGAB00022_Z001 ...

Page 9: ...9 Mounting Four holes are provided for mounting BAGAD04201_Z004 ...

Page 10: ...ved during installation Warning Potential injury or danger to life During installation be sure to use a lifting device that has a sufficient load carrying capacity Thoroughly grease the output shaft BAGAE01201_Z001 Install and secure the chain wheel Do not tighten yet Install and secure the output shaft on the right or left BAGAE4202_Z002 ...

Page 11: ...in wheel properly Install the chain wheel Secure the chain wheel BAGAE04204_Z002 Tighten the chain wheel properly Tighten all connection elements M16 to 175 Nm Install all other connection elements according to the specifications of the door manufacturer BAGAE04205_Z002 175 Nm ...

Page 12: ...e energised Observe the applicable regulations and standards Make a proper electrical connection Use suitable tools Performing electrical installation Remove the cover Insert the motor plug Insert the limit switch plug BAHAA03_Z001 BAHAC07_Z001 Completing the electrical installation Mount the cable entries and or cable glands ...

Page 13: ...13 5 Limit switch adjustment The adjustment of the final limit positions OPEN and CLOSE is described in the instructions for the door control panel ...

Page 14: ...14 6 Motor connection G1 Rectifier EGR M1 Motor X13 Motor plug Y1 Spring applied brake 7 Alternative motor connection G1 Rectifier EGR M1 Motor X13 Motor plug Y1 Spring applied brake ...

Page 15: ...15 8 Limit switch connection F10 Thermal contact S10 Emergency manual operation X12 DES connection 1 Safety circuit 2 Channel B RS485 3 Ground 4 Channel A RS485 5 Safety circuit 6 Supply voltage ...

Page 16: ... the emergency manual operation must be carried out against the closed brake Warning Danger of the door dropping If you need to apply more than the permissible force of 390N according to DIN EN 12604 DIN EN 12453 to move the door by emergency manual operation this indicates a stalling on the drive unit or door Releasing the stalling may cause the door to drop Adopt a secure position For drive unit...

Page 17: ...hand crank be used A wrong crank will drop out of the mounting and injure people Only use a crank with the correct diameter The diameter is indicated on the crank handle switch 1 2 m m 1 0 m m BAUA000101_Z001 Plug in the crank and turn until it engages Open or close by turning the crank After use the crank may be attached to the drive unit Attach as illustrated ...

Page 18: ...ounts screws locking rings etc are secure and in proper condition Electrical wiring Check the connection cables and cabling for damage or crushing Check that the screw connections and plug connections are fitted properly with a good electric contact Emergency manual operation Check the function with the power disconnected Perform the check only between the final limit positions Limit switch Check ...

Page 19: ...ger to life Lifecycle brake change complete brake unit at Operation with mains supply after 250 000 cycles Operation with Inverter after 1 000 000 cycles In an environment that can affect the coefficient of friction of the brake pad atmosphere with oil solvents detergents etc class of protection IP65i must be adopted Drive unit Note Engage a qualified engineer to check the drive unit annually Appl...

Page 20: ... complies with the provisions of the above mentioned directives Authorised representative to compile the technical documents is the undersigned Düsseldorf 10 08 2018 Stephan Kleine CEO Signature The following requirements from Appendix I of the Machinery Directive 2006 42 EC are met 1 1 2 1 1 3 1 1 5 1 2 2 1 2 3 1 2 6 1 3 2 1 3 3 1 3 9 1 5 1 1 5 2 1 5 4 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 11 1 5 13...

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