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Electric vehicle charging unit JOINON WALLBOX I-CON DLM

48

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Fixing to the support on the ground: after attaching the support to the ground, fix the column to the
plate on the support (using the protruding screw, already installed), then use screws to fix the WB
to the plate that includes the threaded rivets

Cable inlet on the back of the circled area. Make the necessary holes.

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Summary of Contents for GWJ3101A

Page 1: ...mage during transport 40 4 5 Storage 40 5 DEVICE HANDLING 41 5 1 Transport 41 5 2 Packaging removal 41 6 PREPARATION FOR DEVICE INSTALLATION 42 6 1 Environment 42 6 2 Environmental conditions 42 6 3 Support and fastening surface 42 6 4 Opening the casing 43 6 5 Closing the casing 44 6 6 Requirements for the use of the dynamic management functionality of the charging power 45 7 DEVICE INSTALLATION ...

Page 2: ...PROCESS 60 11 1 Vehicle charging in ECO mode 60 11 2 Vehicle charging in DLM mode 61 12 CLEAN CONTACT CONNECTION 62 12 1 Default setting 62 12 1 1 Operating logic 62 12 2 Additional setting 62 12 2 1 Operating logic 62 13 CHARGE POWER REDUCTION BASED ON THE INTERNAL TEMPERATURE 63 14 FAULTS AND TROUBLESHOOTING 63 15 DISCONNECTING FROM THE MAINS SUPPLY 64 16 PREVENTIVE MAINTENANCE 64 16 1 Residual ...

Page 3: ... IP55 GWJ3112A WB ICON DLM AUTOSTART7kW T2C IP55 GWJ3113A WB ICON DLM AUTOSTART11kW T2C IP55 1 2 INTENDED USERS This document is intended for qualified personnel When this manual refers to qualified personnel this means personnel complying with all the standards directives and laws concerning safety as applicable to the installation and operation of this device It is recommended to have this devic...

Page 4: ...N 61000 6 1 Electromagnetic compatibility Part 6 1 Generic standards Immunity for residential commer cial and light industrial environments EN 61000 6 3 Electromagnetic compatibility Part 6 3 Generic standards Emissions for residential commer cial and light industrial environments RED directive The charging stations comply with this directive as they fulfil the applicable parts of the harmonised s...

Page 5: ...andards regarding the installation location country or other circumstances that concern the device The opening of the casing does not imply the absence of voltage inside Interventions must only be carried out once the voltage supply to the system has been cut off using a device that can guarantee insulation It may only be opened by qualified personnel following the instructions given in this manua...

Page 6: ...oves In accordance with EN 60903 2005 or the latest edition published The equipment or devices used for operations with the system energised must have at least category III 1000 Volt insulation If the regulations in the location of installation require other types of personal protective equipment the equipment must be integrated in a suitable manner Before reconnecting the voltage supply after any...

Page 7: ... Notify the fact immediately within 5 days of delivery If it is necessary to return the device to the manufacturer the original packaging must be used 4 5 STORAGE Failure to observe the instructions provided in this section could cause damage to the device The manufac turer declines all responsibility for damage deriving from the failure to observe these instructions If the device is not installed...

Page 8: ...ns is very important to Avoid damaging the packaging that maintains their optimum condition from shipment to the moment they are installed Avoid striking or dropping the mechanical stations as this could deteriorate the mechanical properties Avoid as far as possible the vibrations that could cause subsequent abnormal operation If a fault is discovered contact Gewiss immediately Packaging disposal ...

Page 9: ...connect the device to the voltage supply when there is condensation 6 3 SUPPORT AND FASTENING SURFACE To ensure correct heat dispersal and a good hold the recharging stations must be installed on a perfectly vertical wall The wall on which the device is fastened must be solid It must be possible to drill the wall and insert wall plugs and anchor bolts that are suitable for supporting the device we...

Page 10: ...43 6 4 OPENING THE CASING To open the casing from the main access proceed as shown in the following figures 3 4 2 ...

Page 11: ...Electric vehicle charging unit JOINON WALLBOX I CON DLM 44 6 5 CLOSING THE CASING xxxx Xxxxxxxxxx ...

Page 12: ...g large weights must be done by two people Connection must be carried out when the system is de energised and by qualified personnel Scrupulously check that the device is not energised when accessing it inside To measure the lack of voltage use dielectric gloves and safety goggles that are type approved for electri cal risks 7 1 GENERAL INSTALLATION REQUIREMENTS The device must be installed in a s...

Page 13: ...ic vehicle charging unit JOINON WALLBOX I CON DLM 46 7 2 JOINON WALLBOX I CON DLM 7 2 1 DEVICE INSTALLATION 1 For device assembly one of the two following solutions can be selected Fixing on the wall 2 3 1 2 ...

Page 14: ...47 Fixing with the aid of support brackets on pole GW46551 ...

Page 15: ...the ground after attaching the support to the ground fix the column to the plate on the support using the protruding screw already installed then use screws to fix the WB to the plate that includes the threaded rivets Cable inlet on the back of the circled area Make the necessary holes ...

Page 16: ...49 Surface mounting of the Wallbox Eliminate the relevant knockouts on the basis of the cable inlet chosen A from below B from the rear then fix the box in the wall B A Insert the WallBox in the box ...

Page 17: ...ctric vehicle charging unit JOINON WALLBOX I CON DLM 50 Fix it to the columns of the flush mounting box using self threading screws Ø4 For the cable inlet from the bottom A use the cable glands supplied A ...

Page 18: ...ular each individual station must be protected upstream by a Type A residual current circuit breaker 30 mA miniature circuit breaker the choice of device must be suitable for the power level and the power supply of the recharging station protection against DC leakage is provided by the DC Leakage 6 mA device built into the products Wiring requisites The connection must satisfy some requirements Co...

Page 19: ...Electric vehicle charging unit JOINON WALLBOX I CON DLM 52 Connection procedure 1 Open the casing as shown in the figure 3 4 2 2 Power supply inlet ...

Page 20: ...e this mode cannot be used The first requirement is the presence of an energy meter code GWD6812 or GWD6817 in the electrical system This device must be installed downstream of the main switch usually a residual current circuit breaker and up stream of all the various circuit breaker protections installed in order to measure all domestic loads L N ALIMENTAZIONE ELETTRONICA ALIMENTAZIONE PRINCIPALE...

Page 21: ...eter the total consumption of the building GWD6812 GWD6817 TYPE OF POWER SUPPLY SINGLE PHASE THREE PHASE MAXIMUM CURRENT 40A 80A NUMBER OF MODULES 1 mod 4 mod TYPE OF CONNECTION DIRECT DIRECT COMMUNICATION WITH WALLBOX Modbus RS 485 Modbus RS 485 The second requirement necessary in order to use the DLM operating mode is to connect the RS485 data line between the energy meter and the charging stati...

Page 22: ...s necessary to guarantee the absence of disturbances to guarantee correct communication It is also necessary to insert the termination resistance of 120 Ohm on the serial line in order to minimise the reflections which is important for high bitrates and long cable distances 7 2 5 CLEAN CONTACT CONNECTION The station has a clean contact to remotely control some actions To ensure that is operates co...

Page 23: ...tions is to have completed the association between the station and the APP also called pairing 8 1 DOWNLOAD I CON MANAGER APP Download the app from the Google Play Store or the Apple App Store 8 2 PAIRING The first step to perform to be able to use the I CON MANAGER APP is to connect the charging station and the smartphone by pairing the devices 1 Power the charging station and wait for the initia...

Page 24: ... on the warning sheet to easily identify the charging station to which you want to connect 7 The pairing code can be found on the label located inside the station and on the warning sheet Enter it in the APP to complete the PAIRING phase 8 When this phase is complete the station will be connected to the APP and it will be possible to continue with setting and selecting the operating mode ...

Page 25: ...h charging will be managed outside of the set time range it will be suspended or ended 9 2 DLM OPERATING MODE This mode must be set specifically by the customer installer thereby replacing the default ECO mode With this mode after setting some parameters related to the system the charging power will be managed autonomously by the charging station based on domestic consumption If domestic consumpti...

Page 26: ...escription Fixed green The station is ready to start a charging session No problem detected Flashing green The recharging station is waiting for the vehicle to be connected or disconnected Fixed blue The charging session is in progress and the vehicle is absorbing energy Flashing blue The charging session is in progress but the vehicle is not absorbing energy battery charged or vehicle not ready f...

Page 27: ...The vehicle requests energy from the recharging station Fixed blue 5 Charging session in progress but car battery charged Flashing blue 6A The charging session was not interrupted by the customer before the end of the set time therefore it was ended directly by the charging station Flashing green 6B The charging session was ended by the customer by discon necting the cable from the vehicle Flashin...

Page 28: ... station to manage charging in a completely autonomous manner varying the power based on the trend of the domestic electrical consumption thereby optimising charging as much as possible To enable a recharging session Action to be carried out RGB LED status 1 Make sure there are no errors on the charging station Fixed green 2 Insert the charging plug in the station socket outlet and on the vehicle ...

Page 29: ...he charging station is set Closed Charging blocked or suspended Charging is blocked if the signal arrives when the station is in standby Charging is suspended if the signal arrives when the station is charging 12 2 ADDITIONAL SETTING It is possible to change the position The default setting for selector n 4 of the DIPSWITCH is OFF 12 2 1 OPERATING LOGIC With the selector in this position the opera...

Page 30: ...installed and connected to the station for the DLM operating mode does not com municate with the station Check the Modbus line connection Check the power supply to the energy meters Make sure the energy meters are working properly Make sure the component on the Modbus line is numbered correctly Error 13 DC current detected on return line from the vehicle In this situation the charging session is i...

Page 31: ...l only interventions must first be made on the protection elements upstream of the line both for the power level part and the power supply to the electronic board PREVENTIVE MAINTENANCE 16 16 1 RESIDUAL CURRENT DEVICES The residual current circuit breakers installed upstream of the station must be checked at least once every 6 months to make sure they are working properly To do this press the TEST...

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