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Gesan DVAS 450 E, User Manual, Page: 1 / 76

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Summary of Contents for DVAS 450 E

Page 1: ......

Page 2: ...PLES 18 4 2 1 Premises 18 4 2 2 Ventilation and cooling 19 4 2 3 Fuel 19 4 2 4 Automatic fuel transfer system 19 4 2 5 Exhaust 20 4 2 6 Generator set startup 21 4 2 7 Electrical connection 22 4 2 7 1...

Page 3: ...Control Module 50 7 MAINTENANCE OF GENERATOR SET 56 7 1 PRIOR TO MAINTENANCE 56 7 2 DURING MAINTENANCE 56 7 3 MAINTENANCE CHART 60 8 TROUBLESHOOTING 61 9 PROTECTION FROM THE ENVIRONMENT 62 10 WARRANT...

Page 4: ...l description of the unit and the information necessary for installation operation and preventive maintenance Additionally you should have received a specific user manual for the Engine and Alternator...

Page 5: ...inst earth leakage 8 The electrical installation between the generator unit and ATS should be protected using electromagnetic circuit breaker for protection against short circuits and overcurrents The...

Page 6: ...y with water and contact a doctor service immediately 20 In case of ingestion of battery acid drink large amounts of water and milk and contact a doctor immediately 21 Use only distilled water in the...

Page 7: ...Following you have general overview of the generator set doesn t match with the delivered genset and its different configurations manufactured by GRUPOS ELECTR GENOS EUROPA S A Image 1 Generator set...

Page 8: ...STANDBY GENERATOR SETS V 6 4 7 Image 3 Detailed view of Insonorized genset...

Page 9: ...ss door 3 Fuel tank cap 4 Exhaust silencer 5 Engine 6 Shock absorbers 7 Base frame 8 Base support 9 Canopy 10 Electrical Panel Doors 11 Ventilation grill 12 Lifting frame and eyebolt 13 Control panel...

Page 10: ...STANDBY GENERATOR SETS V 6 4 9 Image 4 Detailed view of openskid genset...

Page 11: ...STANDBY GENERATOR SETS V 6 4 10 1 Lifting frame 2 Engine 3 Shock absorbers 4 Base frame 5 Fuel tank 6 Base support 7 Control panel 8 Electrical power panel optional 9 Alternator 10 Battery...

Page 12: ...cker indicating the level of noise output produced and the need to use hearing protection Noise output 90 dBA Noise output 114 dBA Use of hearing protection required Image 5 Noise output pictograms an...

Page 13: ...been designed to perform Image 6 Generic Control Panel 1 3 Electrical Gauges 4 Hour meter 5 Earth leakage relay It may be installed inside the electrical panel 6 Indication lamps green red yellow 7 M...

Page 14: ...DIGITAL CONTROL PANNEL I you have adquire a genset with INTELIGEN control panel the electrical box will have an appearance as shown in the figure below Image 7 Control panel with InteliGen N T module...

Page 15: ...L DE CONTROL DEEP SEA I you have acquire a genset with INTELIGEN control panel the electrical box will have an appearance as shown in the figure below Image 8 Control panel with DEEP SEA Control modul...

Page 16: ...at its installation is required Image 9 Load Transfer diagram Note PCCB Power Control Circuit Breaker ATS may be with contactors motorized changeover switch or motorized circuit breakers The genset is...

Page 17: ...lume of liquids It is the responsibility of the installer and the owner to take the appropriate measures to avoid contaminants spillage in case your genset doesn t includes retention bund and consider...

Page 18: ...nsport must be performed by qualified personal taking into account minimal security conditions The floor must be capable of supporting the full weight of the Generator and the forklift Make sure that...

Page 19: ...hat is large enough for the generator to pass through and openings large enough for ventilation fresh air intake and radiator hot air outlet with the appropriate surface area based on the generator s...

Page 20: ...r output Insufficient ventilation could produce an increase in the ambient temperature of the premises and cause the generator to lose engine power until finish in a shut down 4 2 3 Fuel In keeping wi...

Page 21: ...s on the underside to prevent internal water accumulation The optimum muffler locations are first directly behind the exhaust manifold and secondly at 2 5 or 4 5 of the total exhaust system length The...

Page 22: ...eyewear and gloves be worn when adding battery acid Make sure that there is nearby access to tap water in order to wash any areas that come into contact with the acid Caution should be performed indi...

Page 23: ...itch to the OFF position 3 Make sure the emergency button has been pressed 4 Verify that the battery is disconnected 5 Switch off main power 6 Before beginning the installation of the unit provided ma...

Page 24: ...60 Hz Phase neutral connection The unit manufactured by GRUPOS ELECTR GENOS EUROPA S A may or may not be supplied with ATS depends on electrical configuration see section 3 3 if it is not supplied it...

Page 25: ...er switches They are manufactured from 160A Motor operated circuit breakers They are supplied only on customer request The following diagram shows a basic ATS setup Image 15 ATS setup The electrical i...

Page 26: ...STANDBY GENERATOR SETS V 6 4 25 ATS schemes The electrical schemes of a typical ATS manufactured by GRUPOS ELECTR GENOS EUROPA S A are a ATS by contactors Image 16 Diagram of ATS Panel...

Page 27: ...STANDBY GENERATOR SETS V 6 4 26 b ATS by motorized contacts Image 17 Diagram of ATS Panel by motorized contactors...

Page 28: ...must use an 8 wire conductor of 1 5mm This cable is not provided with the generator set The maximum distance between the control panel and the ATS panel should be 25m for a 1 5mm cross section and a...

Page 29: ...tery maintainer The cable cross section should be appropriate for your installation 4 2 7 3 Installation of ELECTRICAL POWER section The power installation could be carried out in two ways 1 ATS suppl...

Page 30: ...he control box door as shown in the image Image 18 Lateral power cables trapdoor entry Power cables lower exit This way the power cables enter directly from the bedplate lower part throught the duct a...

Page 31: ...equipment and control wiring needed Motorized changeover switches can also be manually operated They include a handle key to network switching in case of emergency when any power source is available F...

Page 32: ...d retighten clean and grease when necessary After checking the mechanical in order to proceed to the genset shut down 1 Check levels oil coolant and fuel 2 Close the battery isolator switch 3 Release...

Page 33: ...supplying more air to the cylinders When running a turbocharger air is sucked in which can have vacuum levels up to 500 mm H2O with pressure ratios of 3 1 The compressor seals are designed to work mo...

Page 34: ...hat it will mainly be operational when the mains voltage is inadequate Therefore it is necessary to connect the mains to the unit s ATS as well as to the generator set see section 4 Installation The f...

Page 35: ...rotection against earth leakage of one phase switching off the generator set circuit breaker DEEP SEA 4420 Control module which controls the mains and if it fails the genset startup DEEP SEA 7320 cont...

Page 36: ...trol Module SY MBO L DESCRIPTI N SYMBOL DESCRIPT I N 1 Stop Manual mode Reset button 9 Status generator set display 2 AUTOMATIC mode button 10 Menu navigator 3 Generator set start up button 11 Mains a...

Page 37: ...of the button will turn on indicating that it is operational If the mains power supply fails for longer than the unit s programmed period the LED 11 indicating that the mains power is available will...

Page 38: ...ode icon area of the display to indicate what mode the unit is currently in Icon Graphi c Details Stopped Appears when the engine is at rest and the unit is in stop mode Auto Appears when the engine i...

Page 39: ...arning must be solved before the reset Shutdown alarms Shutdowns are latching alarms and stop the Generator Clear the alarm and remove the fault then press Stop Reset to reset the module NOTE The alar...

Page 40: ...STANDBY GENERATOR SETS V 6 4 39 6 1 2 DEEP SEA 7310 7320 Digital Control Module Image 21 Deep Sea 7320 Control Module Image 22 Deep Sea 7310 Control Module 1 2 3 4 5 6 7 8 9 10 11 12 A...

Page 41: ...LED available on Model 7320 only 12 Status of ATS for mains and generator set Left LED on mains closed Right LED on generator closed A Open generator button LED on generator set is supplying loads Dee...

Page 42: ...topping completely If a mains failure occurs or remote startup signal appears again during the no load operating period cool down period the generator set would begin the startup process again Press 1...

Page 43: ...e automatic mode After this period of time the load will be carried by the mains power Press 1 or the emergency stop button to intentionally stop the unit ALARMS Press 5 to silence the audible alarm a...

Page 44: ...s ALARM Warning kW overload The total kW are above the warning setting ALARM Warning Earth fault The earth fault current is above alarm settings only under customer request ALARM Warning Negative phas...

Page 45: ...stablished limit ALARM Shutdown Generator under voltage ALARM Shutdown Oil pressure sender open circuit Faulty oil pressure sender ALARM Shutdown Auxiliary input An active auxiliary input configured a...

Page 46: ...and stop the generator set but in a controlled manner Firstly de energize the close generator output to remove the load from the generator set and later cool down and shutdown the unit Typical LCD Di...

Page 47: ...logged events To move from one event to the next press To exit the main screen press Note Warning alarms are not logged Displaying information Pressing this button Page order Status display Instrumen...

Page 48: ...an alarm becomes activated while viewing instruments the Alarms page will be automatically displayed Instrument page content Engine Engine speed Oil pressure Coolant temperature Engine battery volts R...

Page 49: ...ue measurements version Firmware update boot loader version If the following appears in an instrument display this means that the engine can t provide this parameter the control module however does pr...

Page 50: ...be taken from the configuration according to the following steps Press and simultaneously then enter the correct PIN number using or buttons to select the right figure and using and to move from one...

Page 51: ...AUT TEST 3 Deactivates audible alarm 4 Fault reset Acknowledges faults and alarms 5 Start button In manual mode 6 Stop button In manual mode 7 MCB ON OFF Opens and closes MCB in manual mode 8 GCB ON...

Page 52: ...nt and within limits 18 Generator set failure Flashing Red LED indicates alarm 19 State of GCB Green led is on if GCB is closed Flashes during synchronization with mains 20 State of MCB Green led is o...

Page 53: ...er as well as the starting and shutting down of the generator unit The set points menu screen displays the adjustment parameters already configured it is not necessary to edit any of these The users p...

Page 54: ...the unit press STOP 6 LOAD TEST mode TEST This operating mode is used for generator set start test is the mains is OK or to transfer the load to the generator set when a mains failure is announced in...

Page 55: ...nSetMF start AMF Stop GenSetMF stop Remote startup by binary input SPM SPtM GenSetRemStart Remote stop by binary input SPM SPtM GenSetRemStop System startup by binary input MINT MEXT GenSetSysStart Sy...

Page 56: ...tection Unl IDMT Generator current unbalance Unl Igen Unbal Voltage on mains terminals SPM UnlCounterVolt Bus voltage error MINT Unl BusMeasErr PHASE SEQUENCE EVENT SPECIFICATION ALARM HISTORY Generat...

Page 57: ...de by another manufacturer make sure that this cut is done properly before handling the unit 7 2 DURING MAINTENANCE Preventive maintenance tasks are necessary to preserve the unit doing so will result...

Page 58: ...oil tank cover and reinstall the oil filler plug If the engine oil must be replaced first the engine oil must be drained To accomplish this the generator set may include an external connection with a...

Page 59: ...39 and 50 distilled water To drain the engine cooling circuit depending on the model the generator set may incorporate an external connection with a drain plug for that circuit otherwise the draining...

Page 60: ...attery to a metal area on the disabled unit ground Start up the auxiliary unit and then the unit being repaired Disconnect the cables in reverse order to avoid a short circuit Finally fully charge the...

Page 61: ...ge and density readings for each of the battery s elements If any of the voltage readings varies significantly from those of the battery s other elements do not perform the remaining manual engine sta...

Page 62: ...ctive stopping system 1 Press emergency stop button 2 Contact technical service Generator does not stop when in stop position 1 Faulty control unit 1 Press emergency stop button 2 Defective Stopping S...

Page 63: ...f the end supplier of the engine and alternator This shall never exceed 120 days from the invoice date This acceptance shall be sent by staff of GRUPOS ELECTR GENOS EUROPA S A The warranty covers defe...

Page 64: ...ented here is for exclusive use in resolving claims based on defects and non conformities in generator sets regardless of whether the claim is based on a contract or grievance and replaces other resol...

Page 65: ...ator set is standby type 2 Rated power Rated power of generator set expressed in kW 3 Power factor Indicates power factor of generator set 4 Rated frequency Rated frequency of generator set Hertz 5 Ra...

Page 66: ...Electrical hazard 400 Volts Image 33 Possible spillage of battery acid Image 34 Electrical grounding Image 35 Noise output 90 dB Image 36 Noise output 114 dB Image 37 Mandatory hearing protection Imag...

Page 67: ...ATS setup 24 Image 16 Diagram of ATS Panel 25 Image 17 Diagram of ATS Panel by motorized contactors 26 Image 18 Lateral power cables trapdoor entry 29 Image 19 Power cables entry by bedplate 29 Image...

Page 68: ...STANDBY GENERATOR SETS V 6 4 67 15 APPENDIX 3 PRE DELIVERY INSPECTION DOCUMENT...

Page 69: ...1000 89 9 1 22 1 12 1 07 1 03 0 99 0 96 0 92 0 88 0 85 0 82 0 79 0 76 1100 88 8 1 20 1 11 1 06 1 02 0 98 0 95 0 91 0 88 0 84 0 81 0 78 0 76 1200 87 7 1 19 1 10 1 05 1 01 0 97 0 94 0 90 0 87 0 84 0 80...

Page 70: ...07 1 04 1 02 0 99 0 97 0 95 0 93 0 91 0 89 0 87 0 85 1500 84 5 1 11 1 06 1 03 1 01 0 98 0 96 0 94 0 92 0 90 0 88 0 86 0 84 1600 83 5 1 10 1 05 1 02 1 00 0 97 0 95 0 93 0 91 0 89 0 87 0 85 0 83 1700 8...

Page 71: ...0 82 0 81 0 80 0 78 0 77 0 75 0 74 1800 81 50 0 87 0 84 0 83 0 81 0 80 0 79 0 77 0 76 0 74 0 73 0 72 2000 79 50 0 85 0 82 0 80 0 79 0 77 0 76 0 75 0 73 0 72 0 71 0 69 2200 77 60 0 82 0 79 0 78 0 76 0...

Page 72: ...STANDBY GENERATOR SETS V 6 4 71 NOTAS...

Page 73: ...STANDBY GENERATOR SETS V 6 4 72...

Page 74: ...STANDBY GENERATOR SETS V 6 4 73...

Page 75: ...STANDBY GENERATOR SETS V 6 4 74...

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