S
M
A
4
0
B
E
R
-
23
.G1
/
01
.0
1.
20
21
V
N
G
©
Operating manual
Hand
held beveling machine
SMA 40 BER
23.G1
Page 1: ...SMA 40 BER 23 G1 01 01 2021 V 01 01 ENG Operating manual Hand held beveling machine SMA 40 BER 23 G1 Operating manual ...
Page 2: ...93951 0 Fax 49 0 6851 93951 21 E Mail info gerima de All rights including translation are reserved No part of this manual may be reproduced in any form print photocopy microfilm or any other process without the written permission of GERIMA GmbH St Wendel reproduced or distributed using electronic systems duplicated or distributed Subject to change ...
Page 3: ...machine that will help you to achieve high quality results in your bevelling appli cations To ensure that the machine is used safely and effectively please read this operating manual carefully in order to become properly acquainted with the machine Please instruct your co workers and employees to become acquainted with the machine Learning to use the machine properly will save you time and money w...
Page 4: ...6 7 7 3 Basic safety instructions 8 4 Intended use 12 5 Settings Replacing carbide inserts Replacing guiding roll Replacing milling head Setting bevel length 13 13 13 13 13 6 Operating mode Working with the machine Settings radius 14 14 15 7 Consumables 16 8 Maintenance 17 9 Disposal 17 10 Technical documentation 18 11 Guarantee 23 12 EC Declaration of Conformity 24 ...
Page 5: ...ual are indentified as follows Danger Warning of person machinery or environmental damage Risk of electric shock Warning of damage caused by electricity Failure to observe this instruction can result in serious injury or death Entanglement Warning of personal damage by detection of body parts or clothing Restart lock Secure the machine against restarting and disconnect electrical connection of the...
Page 6: ... and formats Thickness of workpiece min 3 mm Bevel width depending on material 1 20 mm depending on material Allowed materials Steel 1 15 mm Aluminium 1 20 mm Stainless steel 1 8 mm Radius 1 2 8 mm depending on material 1 On Off switch with switch lock 2 Speed control 3 Motor 4 Hand grip 5 Scale 6 Height clamping 7 Milling head with guiding roll 8 Guide plate 9 Locking pin 10 Nonius Shipment 1 x B...
Page 7: ...or continues to use the machine the rotor armature may overheat to such an extent that the winding insulation melts causing a short circuit C bevel width POT power on time The power on time is always expressed as a percentage of one hour Example If the power on time is specified as 50 then you can use the machine to mill bevels for a maximum of 30 min in an hour and must then leave the machine to ...
Page 8: ...ou have read and understood the content of this operation manual If you are unsure about any points please contact GERIMA for assistance Make sure that all persons who will be operating or servicing the machine have read and under stood all the relevant safety information Before starting the machine the operator must ensure that all safety equipment is properly in stalled and functioning correctly...
Page 9: ...mmissioning The machine may only be com missioned by the manufacturer Operational training Training in the use of the ma chine must be provided either by the manufacturer or by persons who have received appropriate in struction Fault elimination Faults may only be dealt with by appropriately qualified technical staff or by the manufacturer s service personnel Maintenance Maintenance work may only ...
Page 10: ...lly when used outside the EU This is especially the case if the exten ded claims have to be implemented by appropriate amendments to laws and regulations The machine must only be used For its intended purpose If it is safe and in good repair In compliance with the operating manual and by persons who are aware of the safety issues and hazards associated with the machine Faults that could affect the...
Page 11: ...t have been ap proved by GERIMA GmbH This also applies to the welding of the component parts Maintenance Maintenance or service work must only be performed once the machi ne s moving parts have come to rest Machine parts may become very hot during operation De energize the machine by dis connecting it from the power supp ly Machine hazard points Milling head Never touch the milling head when the m...
Page 12: ...keep your hands as far as possible away from the cutting area Always oberserve the safety rules to minimize the residual risks Be aware that the machine may be a source of residual mechanical or electrical energy Appropriate pre cautions for dealing with these ha zardous energy sources must be taken when instructing operating personnel on the use of the machi ne Interval Action Daily Sweep machine...
Page 13: ...ng head always turn to the stop so that the locking washer is active in the milling head Lock spindle A B C Setting the bevel length The bevel length a is set by adjusting the position of the guide plate 2 The height setting can be read out at the main scale 1 and the vernier collar 4 Release locking pin 5 and clamping screw 3 Rotate the guide plate 2 until the required bevel length has been set a...
Page 14: ...ong power supply Check the supply voltage It must correspond with the specifications on the type plate of the machine Improper use can cause serious injury Make sure you always have a firm footing when working with the machine Never touch the milling tool when the machine is running Always guide the machine away from the body while working Improper use can damage equipment and property Working wit...
Page 15: ... smooth transition with the end face of the workpiece If the guiding roll used is too large the appearance of the resulting radius is similar but rotated by 90 to that created when the guiding plate is set too low If the guiding roll used is too small the appearance of the resulting radius is similar but ro tated by 90 to that created when the guiding plate is set too high The same phenomenon aris...
Page 16: ... x 0101 404 19 00023 R3 KX8 B22 V1 x x 0101 404 19 00024 R3 KX8 B25 V1 x 0101 404 19 00035 Radius 4mm R4 KX8 B20 V1 x 0101 404 19 00025 R4 KX8 B22 V1 x x 0101 404 19 00026 R4 KX8 B25 V1 x 0101 404 19 00036 Radius 5mm R5e KX8 B20 V1 x 0101 404 19 00027 R5e KX8 B22 V1 x x 0101 404 19 00028 R5e KX8 B25 V1 x 0101 404 19 00033 Radius 6mm R6e KX8 B20 V1 x 0101 404 19 00029 R6e KX8 B22 V1 x x 0101 404 19...
Page 17: ...larly by blowing compressed air through it Blunt tool can cause damage Blunt tool can overload the machine Inspect milling tools regulary for signs of wear Wear protective gloves when chan ging or readjusting the carbide inserts Service procedure 3 Unscrew and remove the guide plate rotate and remove the guide plate holder clean the mounting thread lubricate the thread with teflon spray then reass...
Page 18: ...01 442 18 00021 1 16 Spacer ring wing screw 0101 143 09 00032 1 17 Thread insert S8x15 0101 143 09 00033 1 19 Guiding plate 0101 143 09 00002 1 20 Locking bolt with locking groove Ø5 0000 032 16 00124 1 21 Thread insert 8x15 0000 022 14 00117 2 24 Wing screw M8x20 0000 032 14 00058 1 25 Hexagon socket screw M5x20 0000 022 15 00221 4 26 Hexagon socket screw M8x20 0000 022 14 00205 2 31 Countersunk ...
Page 19: ...gear 0101 482 19 00004 1 15 Drive shaft split above 0101 482 19 00003 1 23 Deep groove ball bearing 0000 012 14 00033 1 27 Needle bearing 0000 032 14 00007 1 34 Locking ring 12x1 5 0000 022 17 00201 1 35 Loking ring JV42 0000 022 16 00251 1 37 Belleville spring 0000 022 16 00040 1 38 Sealing plug 0000 032 16 00058 2 39 Cylinder screw M6x16 0000 022 14 00210 4 41 Cylinder pin 3x12 0000 022 19 00038...
Page 20: ... 8 Bearing housing lower part 0101 442 19 00004 1 10 Flywheel with spring magazine 0101 482 19 00010 1 18 Thread insert S6x14 0101 143 09 00023 3 22 Deep groove ball bearing 0000 012 14 00035 1 28 O ring 20 3x2 4 0000 042 14 00013 1 29 O ring 59 99x2 62 0000 042 14 00011 1 30 O ring 12x1 0000 042 19 00001 1 33 Countersunk screw M5x16 0000 022 14 00116 4 36 Snap ring 0000 022 14 00202 1 42 Compress...
Page 21: ...switch 0101 482 20 00009 1 11 Ball bearing 0101 482 20 00012 1 12 Rubber bushing 0101 482 20 00013 1 13 Washer 8 0101 482 20 00015 1 14 Ball bearing 0101 482 20 00028 1 15 Washer 7 0101 482 20 00016 1 16 Hexagon nut 0101 482 20 00017 1 18 Handle 2 part 0101 482 20 00018 1 20 Switch trigger 0101 482 20 00019 1 32 Self tap fill h screw 0101 482 20 00021 6 33 Self tap fill h screw 0101 482 20 00022 3...
Page 22: ...2 Technical documentation Drive unit SMA 40 BER 23 G1 nr name of part order nr pc 73 Pressure spring 0101 482 20 00020 1 77 Brush holder set 0101 482 20 00024 1 78 Carbon brush set 0101 482 20 00025 1 1005 Cable with sleeve 0101 482 20 00026 1 ...
Page 23: ...e machine was used for its intended purpose The guarantee does not cover in particular operational wear and tear improper use partially or wholly disassembled machines damage arising from overloading the machine or from the incorrect use of the milling tool the use of non genuine unauthorized or defective parts damage caused by the machine to the workpiece use of excessive force consequential dama...
Page 24: ... EC The above product fulfills the relevant requirements of the following guidelines Richtlinie 2006 42 EG des europäischen Parlaments und des Rates vom 17 Mai 2006 über Maschi nen und zur Änderung der Richtlinie 95 16 EG Neufassung 2006 42 EG Richtlinie 2014 35 EU des Europäischen Parlaments und des Rates vom 26 Februar 2014 zur Har monisierung der Rechtsvorschriften der Mitgliedstaaten über die ...
