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Owner

s Manual

 

Summary of Contents for URBANO 50i

Page 1: ...Owner s Manual ...

Page 2: ...the labels applied to your scooter You should always keep this owner s manual in your vehicle and it should be considered a permanent part of the vehicle If you have any questions please ask your dealer for assistance Safety symbols and notes Please observe the following FailuretofollowinstructionswithaWARNINGsymbolcouldresultinseriousinjuryordeath Precautionary measures are required CAUTION Impor...

Page 3: ...fe Please refer to the break in section for specific break in procedures prior to riding You should always use original Genuine Scooter Company OEM parts for all maintenance and repairs as they have been designed specifically for your vehicle Genuine Motor Oil is the official lubricant of Genuine Scooter Company vehicles Genuine Motor Oils have been specially formulated to keep your vehicle operat...

Page 4: ...t 18 19 RearBrakeInspectionandAdjustment 20 PRE RIDE INSPECTION CONTINUED Throttle Inspection and Adjustment 21 Engine Oil Type Level Check and Fill 22 Tire Inspection and Pressure Adjustment 23 Cable Inspection and Lubrication 24 Vehicle Center and Side Stand Assembly Check 24 Fuel Lighting Switches and Loading 25 OPERATION Engine Starting 26 Engine Run in Engine Life 27 Engine Warm up Riding Thr...

Page 5: ...r Motorcycle Noise Regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federallawprohibitsthefollowingactsorthecausingthereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery totheultimate purchase...

Page 6: ...s or notice odd sensations such as vibration immediately stop your vehicle Pre Ride Inspection Always perform a pre ride inspection of your scooter prior to each ride Review the pre ride inspection instruction section contained within this manual for more information Carbon Monoxide Gas The exhaust gasses from this vehicle contain carbon monoxide a colorless odorless and highly toxic gas An enclos...

Page 7: ...ng your scooter Make Yourself Visible Wear bright reflective apparel to make yourself more visible to fellow drivers Position yourself on the road where other drivers can easily see you Use your turn signals hand signs horn and other methods to help others locate you and understand your driving actions WARNING Know Your Limits Ride within the boundaries of your own skill at all times Do not ride u...

Page 8: ...IN is locatedontheVINplate 1 orinside theinner frontcover 2 Record your Vehicle Identification Number The Engine Serial Number ESN is located on the front left side of the engine 3 Record your Engine Serial Number _________________________________________ ...

Page 9: ...e will not run and the key can be removed from the ignition switch 3 From OFF position 2 turn key left to OPEN position 3 The seat will unlatch to expose the under seat storage compartment 4 Turn handlebars fully to the left steering stop With the key in the OFF position 2 press key inward toward front of the scooter and turn key left to LOCK position 4 to lock the handlebars as a theft deterrent ...

Page 10: ...ed 4 Fuel Level Indicator Current fuel level indicated by F Full to E Empty 5 Odometer Trip Odometer Distance traveled during the life of the vehicle or current trip measured in miles or kilometers 6 Speedometer Current vehicle speed in miles per hour mph or kilometers per hour km h 7 Engine Speed Current engine speed measured in thousands of revolutions per minute x1000 rpm 8 Temperature Current ...

Page 11: ...r Selection To change between odometer and trip odometer 1 Click the right button R to select odometer or trip odometer Trip Odometer Reset While the trip odometer is visible 1 Hold the left button L down for 4 seconds to reset trip odometer ...

Page 12: ...h to minutes 4 Click left button L repeatedly to change minutes 5 Click right button R once to exit Miles Kilometers Unit Selection There are two options for unit selection 1 Distance measured in miles and speed measured in miles per hour mph 2 Distance measured in kilometers km and speed measured in kilometers per hour km h To change from current unit option to the other unit option hold the left...

Page 13: ... button to turn indicator OFF 3 Horn Press in to sound the HORN 4 Hazzard Switch Press up to turn on HAZZARD flashing turn signals Press down to turn OFF flashing turn signals 5 Emergency Stop Switch Press switch right to select RUN position to operate vehicle In an emergency press switch left to STOP to stop the engine 6 Engine Start Button Press button in with the ignition key in ON position and...

Page 14: ...out 13 Front Rear Brake Controls Extend your fingers over the brake lever Pull lever toward the grip to actuate brake The brake lever will slow the vehicle with firm pressure REAR BRAKE LEVER FRONT BRAKE LEVER 11 ...

Page 15: ...ly with your foot to start the engine 2 Seat Lock To access the under seat storage area insert key into the ignition and from the OFF position press the key inward toward the front tire while simultaneously turning the key counterclockwise 1 The seat will release from its latch Raise the seat forward toward the handlebar to expose the storage area 2 Return the seat to rest on the latch and press d...

Page 16: ...tment is not waterproof When it rains or after washing your vehicle the storage compartment may get wet with moisture Do not store water sensitive items in the storage compartment Glovebox Storage The glovebox is located under the ignition switch and the bag hook Use the ignition key to open the glovebox by inserting key into the glovebox lock cylinder and turning to the right After the glovebox i...

Page 17: ...lockwise to open Fill with unleaded fuel 91 octane or higher Take special care not to overfill fuel tank USB Charging Your scooter is equipped with a USB Charging Port located in the under seat storage compartment Remove protective cover to expose USB charging port This port is designed to charge small consumer electronics such as a cellular phone After use cover the charging port with the protect...

Page 18: ...cable if necessary Check throttle free play Adjust throttle cable tension if necessary LUBRICANTS Check the engine oil level before each ride If the engine oil level is low refill with JASO MB 15W 40 engine oil engine oil TIRES Check tire pressure in both the front and rear tire add air if necessary Inspect tires CABLES Check operation of all cables Lubricate cables and adjust tension as necessary...

Page 19: ... you feel tension then check the lever free play 10 20mm Front Brake lever free play 10 20mm If the brake lever has no free play or is too loose there is a potential brake system fault Inspect brake system thoroughly Front Brake Fluid Check all joints along the brake hose for any fluid leaking from the joint or the brake cylinder Leakage has occurred if you see wet or oxidized fluid sludge Check b...

Page 20: ...ability can occur Rear Brake The rear brake is a hydraulic disk type Inspect the brake system prior to each ride Properly functioning brake systems are vitally important to your personal safety Check for fluid leaks fluid level brake pad wear and rotor condition Also check lever free play frequently Pull the brake lever lightly until you feel tension then check the lever free play 10 20mm Rear Bra...

Page 21: ...l sight glass at base of lever to determine brake fluid level Fluid should be above the bottom half of the sight glass Add brake fluid if necessary Brake Fluid specification DOT4 Rear Brake Disc and Pads Inspect the brake disc for wear glazing and or warping Inspect the brake pads to ensure the pad thickness is not beyond the wear limit Brake Pad Wear Limit 2mm If the brake pad wears entirely befo...

Page 22: ...to ensure proper free play Lubricate throttle cable tube and cable ends to ensure ease of operation Throttle Adjustment Slide the protective rubber cover 1 to expose the throttle adjustment screw Loosen the lock nut 2 on the throttle cable Turn the adjustment screw 3 until the throttle free play is within the proper range of movement Measure throttle free play again by opening the grip slightly un...

Page 23: ...ther oil types may severely damage your engine and void any warranty All JASO rated oils will display the JASO oil classification on the bottle within an outlined border like the example above Many oils claim to meet or exceed JASO ratings but are not verified to meet these standards If an oil does not have a 10 character oil code and the JASO MB rating prominently displayed on the label then the ...

Page 24: ...oove This is the Tread Wear Indicator Replace tire when tread wear indicators come in contact with the road surface Inspect the tire for foreign material such as nails screws glass or other objects that may have become lodged in the tire Visit a Genuine Scooter Company dealer for tire replacement if necessary Tire Pressure Perform tire pressure checks while the tires are cold Remove the valve stem...

Page 25: ...toensurethe mountingboltssecurelyfastenthestandstotheframeand both standsarenotloose Checkspringtensiontoensurestandswillremaininstowed position when riding Assembly Check all assemblies to ensure they are fastened tightly This includes both a visual and physical inspection Visually inspect the engine fork assembly wheel assemblies handlebar and other critical components Apply pressure in all dire...

Page 26: ...ther drivers Properly functioning lighting can make you more visible to other drivers reducing the possibility of an accident Check the front and rear turn signal indicators head light tail light brake light speedometer backlighting and all indicator lights to assure they are in proper working order Make sure all lenses are clean of dirt and debris Switches Check the function of all switches for l...

Page 27: ...as difficulty starting after pressing the start button for 5 seconds release the start button Wait 10 seconds between attempts Try to start the vehicle again for up to 5 seconds at a time If your vehicle does not start after several attempts start your vehicle using the kick start method Vehicle Start using Kick Start Method 1 Place vehicle on the center stand 2 Ensure the kill switch is in the RU...

Page 28: ...e beyond 1 2 throttle for extended periods of time Do not open throttle beyond 3 4 throttle 300 500miles Avoid opening the throttle beyond 3 4 throttle Over 500 miles Avoid long periods of wide open throttle operation Engine Life Your engine life is highly dependent upon how you operate and maintain your vehicle Yourscooter is equipped withaCVTtransmission andyour engine will operate at maximum RP...

Page 29: ...each ride Use the throttle for controlling the general speed of your vehicle Use the brakes for slowing and stopping your vehicle Use the handlebars to control the direction of the vehicle Rider inputs will determine the behavior of the vehicle Make sure you consider the weather riding surface traffic and all other circumstances that may alter the amount of time it will take to accelerate stop and...

Page 30: ...covering your brakes while riding can drastically reduce braking distances and improve safety Applying the brakes 1 Release the throttle 2 Gradually pull the brake lever s toward the handlebar to apply the brake Applyingbothbrakessimultaneouslywillresultina shorter stopping distance than actuating either brake individually Theright handbrakeleveractuatesthefrontbrake Theleft handbrakeleveractuates...

Page 31: ...on under all normal vehicle operation Use the kill switch for emergency engine stops Parking Parkyourvehiclewiththeexhaustfacingawayfromany pedestrian traffic Placevehicleonthecenterstandwheneverpossible forthe moststability Ifpossible parkinfrontoflargervehiclessotheycanvisibly see your parked vehicle Considerthefirmnessoftheparkingsurfaceandany inclinethatmaycauseyourvehicletofallover ...

Page 32: ...ult in damage to the engine and other critical vehicle components If you are not technically skilled enough to perform any specific maintenance task you should have the maintenance completed by an authorized Genuine Scooter Company dealer Items marked with a symbol are recommended to be completed by an authorized Genuine Scooter dealer Periodic Maintenance Table The following two pages contain a p...

Page 33: ...00 km 7456 miles or 18 months Air cleaner foam I E R Oil filter screen C C Engine oil use JASO MB 15W40 Check oil level R R Fuel filter Check for Leaks I E R Spark plug I E R Ignition timing I I E Valve clearance I I E Compression check I E Idle speed I I E Throttle cable adjustment Check Free Play E E Transmission oil Check fluid level R E R Transmission check for leakage Check for leaks I E Cran...

Page 34: ...00 km 7456 miles or 18 months Bolts and nuts engine Check Fasteners I E Lighting system Check Function E E Exhaust system Check for Leaks I I Fuel tank fuel hoses Check for Leaks I I Battery Check for Leaks I I Steering and bearings Check for Play E E Front and rear suspension Check Play Leaks E E Shock absorption Check Play Leaks E E Tire pressure Check Pressure E E Brake function brake pads Chec...

Page 35: ... torque specification 3 Fill with GL 4 85W 140 gear oil Normal gear oil change volume is 130cc 4 Reinsert fill screw 1 and tighten to torque specification 5 Inspect for leaks on the shaft seals inside the transmission and on the output shaft near the rear wheel If there is a leak you will notice a build up of oil and dirt Resolve any leak immediately to prevent damage to the gearbox Transmission 1...

Page 36: ...e each brake for inspection Observe the grooves in the pads If the groove is gone or nearly gone yourbrakepadsneedtobereplaced 1 Visually determine if the brake pads are worn to the bottom of the groove or measure the pad thickness If pad thickness is less than 2mm replace the brake pads Clean thesurface ofthespark plug gently toavoid damage Measuresparkpluggap Spark pluggap 0 7 0 8mm Reinstallspa...

Page 37: ...our Genuine Scooter Company dealer inspect immediately Suspension Suspension is very important in vehicle stability Malfunctioning suspension can cause your vehicle to behaveinanunpredictablemanner Checkregularly 1 Checktheinnersurfaceofthefrontforkandrearshockfor anywear damage orleakage 2 Park the vehicle on a flat surface prior to inspection Holdthehandlebarandkeepthevehicleinavertical position...

Page 38: ...g device Youwillbeunabletostartthevehiclewithyourelectricstart buttonifthebatteryhasbeendepleted Usethemanualstartoptiontostartyourvehicle Charge the vehicle s battery and fully disconnect the battery from the vehicle for long term storage such as winter Store the battery in a warm location if possible Charge the battery onceeverythreemonthsduringthisperiod 1 Itisunnecessarytoaddanyelectrolyteordi...

Page 39: ...Periodic Maintenance 38 Maintenance Plan Mileage Actual Mileage Date Dealer Signature Maintenance Plan Mileage Actual Mileage Date Dealer Signature ...

Page 40: ... kg 192 lb Idle Speed 2100 100 rpm GAWR Rear 167 kg 368 lb Spark Plug NGK CR6HSA Front Tire 120 70 12 Electrode Gap 0 7 0 8 mm Rear Tire 120 70 12 Start System Electric and Manual Kick Start Electrical Transmission Type Clutch Continuously Variable CVT Dry Centrifugal Ignition System EFI Generator Flywheel Magnet Stator Battery Type 12V 7Ah MF Fluids Engine Oil Type Engine Oil Capacity Gear Oil Ty...

Page 41: ...Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov WARRANTYINFORMATION Your vehicle is covered by a manufacturer s Limited Warranty an EPA Emissions Control System Warranty and In California a California Emissions Control System Warranty Detailed warranty information can be found in your warranty booklet supplied separately fro...

Page 42: ...GENUINESCOOTERS COM 2700 W Grand Ave Chicago IL USA ...

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