GENTRON 206 MS Operator'S Manual Download Page 1

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INTRODUCTION

Ⅰ

INVERTER Based Welding Machines

Top Gun 206 MS

IMPORTANT:

Read this Owner’s Manual Completely

before attempting to use this

equipment. Save this manual and keep it handy for quick reference. Pay particular

attention to the safety instructions we have provided for your protection. Contact your

distributor if you do not fully understand this manual.

OPERATORS’ MANUAL

Summary of Contents for 206 MS

Page 1: ...s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provided for your protect...

Page 2: ...ters 14 3 2 Duty cycle and Over heat 14 3 3 Equipment Connection 15 3 3 1 MIG Welding Gas shielded wire 15 3 3 2 MIG Welding Gasless wire 16 3 3 3 MMA Welding 16 3 4 Maintenance of MIG Gun mechanism 1...

Page 3: ...CONTENT II 5 Maintenance Troubleshooting 25 5 1 Maintenance 25 5 2 Troubleshooting 26 5 3 List of error code 28 5 4 Electrical schematic drawing 29...

Page 4: ...erline message is as follows Welding is quite a safe operation after taking several necessary protection measures 1 2 Machine Operating warnings The following symbols and words explanations are for so...

Page 5: ...ly hot when the machine is ON Do not touch these hot parts with your bare skin or wet clothing Wear dry hole free gloves to insulate hands In semiautomatic or automatic wire welding the electrode elec...

Page 6: ...d or cadmium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and below the Threshold Limit Values using local exhaust or mechanical ventilat...

Page 7: ...elves to the arc rays or to hot spatter or metal SELF PROTECTION Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts...

Page 8: ...n When not welding make certain no part of the electrode circuit is touching the work or ground Accidental contact can cause overheating and create a fire hazard Do not heat cut or weld tanks drums or...

Page 9: ...ruck or subjected to physical damage At a safe distance from arc welding or cutting operations and any other source of heat sparks or flame Never allow the electrode electrode holder or any other elec...

Page 10: ...confine spaces or use approved air supplied respirator Electric and Magnetic Fields Electric current flowing through any conductor causes localized Electric and Magnetic Fields EMF The discussion on t...

Page 11: ...safe levels Hot parts Items being welded generate and hold high heat and can cause severe burns Do not touch hot parts with bare hands Allow a cooling period before working on the welding gun Use insu...

Page 12: ...and anti interference ability must be checked Safety device Power line Signal transmission line and Date transmission line Date processing equipment and telecommunication equipment Inspection and cal...

Page 13: ...ng machine 1 5 Warning label The device with a warning label Do not remove destroy or cover this label These warnings are intended to avoid incorrect device operations that could result in serious per...

Page 14: ...to over voltage over current and over heat If any one of the above problems happens the alarm lamp on the front panel will be lighted and output current will be shut off automatically to protect itsel...

Page 15: ...y when MMA or TIG And adopts voltage feedback control technology to insure voltage output stably when MIG Meanwhile the welding current parameter can be adjusted continuously and infinitely to meet wi...

Page 16: ...OVERVIEW 13 44 14 0 600 Io A Uo V Working point Volt ampere characteristic The relation between the rated loading voltage and welding current 2 4 Principles of welding...

Page 17: ...6 0 8 0 9 1 0 Fe Ss Flux Cored Protection class IP23 Insulation class H Power factor 0 65 Efficiency 85 Dimensions mm 450 215 400 Weight Kg 12 Note The above parameters are subject to change with futu...

Page 18: ...e front of the machine and tighten it 2 Plug the welding torch into the MIG torch connection socket on the front panel and tighten it IMPORTANT When connecting the torch be sure to tighten the connect...

Page 19: ...ket DCEN Electrode connected to output socket Switch the ON OFF Switch located on the rear panel to OFF 1 Connect the earth lead to tighten clockwise 2 Connect the earth clamp to the work piece Contac...

Page 20: ...0663 16mmq 3 1 3 1 ICZ0087 15AK 1 3 1 3 4 2 Parts list for the MIG GUN NO Description QTY Remark 1 Tip D 12 14 15AK 1 2 Electric nozzle 0 8 M6 25 1 3 15AK Goose gun neck Hexangular adapter and Plastic...

Page 21: ...p s adapter to spanner tightness 3 Changing the wire guide If the wire guide is too worn or totally clogged change it to a new one according to the following instructions Open the mounting nut of the...

Page 22: ...re control lever Make sure that the wire runs in the feed roll groove Adjust the compression pressure with the pressure control lever no higher than to the middle of the scale If the pressure is too h...

Page 23: ...Front and rear panel layout of welding machine 1 MIG torch euro connector 2 Positive welding power output connection socket 3 Spool gun connector 4 Negative welding power output connection socket 5 I...

Page 24: ...ool Gun indicator 5 Function select 6 MIG model 7 MMA model 8 Gas check 9 Voltage indicator 10 Wave control indicator 11 Voltage adjust knob 12 Parameter derivation 13 Wire feeder indicator 14 Welding...

Page 25: ...knob adjust 5 Set the welding parameters as required using the knob on the front panel You are now ready to weld 4 2 2 MMA mode operation 1 According to the above method to install is correct turn th...

Page 26: ...nce for CO2 corner welding of low carbon steel solid welding wire Corner joint Material thickness MM Wire diameter MM Welding current A Welding voltage V Welding speed CM MIN Gas flow rate L MIN 1 0 0...

Page 27: ...en the machine and wall 4 5 Operation Notices Read Section 1 carefully before starting to use this equipment Connect the ground wire with the machine directly Ensure that the input is single phase 50...

Page 28: ...turn on power watch listen if the arc welding machine has shaking whistle calling or peculiar smell If there is one of the above problems find out the reason and clear it If you can t find out the re...

Page 29: ...ng the main circuit PCB and case if it below 1M insulation is thought to be damaged and need to change and need to change or strengthen insulation 5 2 Troubleshooting Before the welding machines are d...

Page 30: ...trol circuit damaged Check the PCB Wire reel works The press wheel is loosen or weld wire skids Press it tightly again The wheel doesn t fit with the diameter of weld wire Change the wheel Wire reel d...

Page 31: ...s Red lamp always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp thermal protection always on E16...

Page 32: ...THANK YOU FOR USING OUR PRODUCTS 29 5 4 Electrical schematic drawing cv...

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GENTRON 206 MS, Operator'S Manual

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