Genius LioGuard S-Box 1 Basic Instruction Manual Download | Manualshive

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V3.0 (17.06.2021)

Instruction Manual for Transport System

LioGuard

®

XS-Box 1/2 Basic/Advanced/Premium

S-Box 1/2 Basic/Advanced/Premium

Safety system for storage and transport in compliance with the ADR for

lithium-ion and lithium-metal cells and batteries

Please read these instructions before use and keep them in a safe and accessible place.

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Summary of Contents for LioGuard S-Box 1 Basic

Page 1: ...ox 1 2 Basic Advanced Premium S Box 1 2 Basic Advanced Premium Safety system for storage and transport in compliance with the ADR for lithium ion and lithium metal cells and batteries Please read these instructions before use and keep them in a safe and accessible place ...

Page 2: ...pening the transport container 8 3 3 1 Work procedure 8 3 4 Packaging the hazardous goods 9 3 4 1 Safety instructions 9 3 4 2 Packaging instructions 9 3 4 3 Recommended Safety Distances 9 3 4 4 Workflow 10 3 5 Sealing the transport container 12 3 5 1 Changing the clamping stroke of the toggle catches 12 3 5 2 Work procedure 12 3 6 Removing the hazardous goods 14 3 6 1 Safety instructions 14 3 6 2 ...

Page 3: ...Basic Inner dimensions in mm L x W x H 360 x260 x 195 360 x 260 x 245 556 x 356 x 276 556 x 356 x 422 Volume l 18 23 56 84 Net weight kg 1 9 2 0 3 4 4 7 Advanced Inner dimensions in mm L x W x H 298 x198 x 135 297 x 195 x 190 492 x 292 x 196 492 x 292 x 341 Volume l 8 0 11 28 49 Net weight kg 3 7 4 0 6 8 9 0 Premium Inner dimensions in mm L x W x H 302 x202 x 131 492 x 292 x 196 492 x 292 x 341 Vo...

Page 4: ...r 4 Locking bolt 5 Locking lug 6 Locking hook 7 Belt fastener 8 Lifting harness 9 PE filler pads only at Basic and Premium Fig 2 transport container Advanced version 10 Gitterkorb 11 Korbgriff Fig 3 transport container Premium version 12 Einleger Griff 13 Einleger 5 6 4 2 3 1 7 8 9 6 11 10 12 13 ...

Page 5: ...action of cell com ponents This decomposition reaction in turn leads to further heating which then causes the decomposition process to accelerate uncontrollably These reactions also lead to the for mation of large quantities of toxic and flammable gases which in interaction with the high temperatures of the cell can lead to severe fire events This intense release of heat can conse quently cause th...

Page 6: ...n in the case of dust formation and to wear gloves in the case of skin contact PyroBubbles that no longer correspond to their condition at the time of delivery must be disposed of in accordance with the disposal instructions see section Fehler Verweisquelle konnte nicht gefunden werden and shall not be used further because they no longer meet the requirements with respect to sorption capacity and ...

Page 7: ...s Injuries ranging from severe to fatal In the event that the cells or batteries suffer a thermal runaway leave the haz ardous area as quickly as possible Danger Danger of explosion due to explosive gases Injuries ranging from severe to fatal In the event that the cells or batteries suffer a thermal runaway avoid ignition sources If possible provide sufficient ventilation 3 2 2 Transport instructi...

Page 8: ...livered in a closed condition se cured by means of the belt fasteners 2 Press the locking bolt of one toggle catch downwards and at the same time move the locking lever upwards 3 Remove the locking lug from the locking hook 4 Repeat steps 2 through 3 for all toggle catch 5 Lift the cover off ...

Page 9: ...er walls resp the upper edge of the container depend on the respective battery design energy content condition etc If the minimum distances are not defined in the transport specifications then depending on the respective model design the safety distances described in point 3 4 3 are recom mended 3 4 3 Recommended Safety Distances XS Box 1 XS Box 2 S Box 1 S Box 2 Container upper edge 6 cm 8 cm Bas...

Page 10: ...r an evenly distributed layer of PyroBub bles with a minimum filling height of 1 cm above the grid floor 2 At Premium Remove all PE filler pads from the transport con tainer Depending on the model you can then place the PE filling pads flat in the transport container up to the minimum height recommended in point 3 4 3 3 Place the hazardous substance in such a way that the recom mended minimum dist...

Page 11: ...ensured 5 At Advanced Cover the introduced hazardous goods with the PyroBubbles supplied filling them up to 2 cm below the up per edge of the container If you want to place several layers of hazardous goods into the transport container you need to make sure that there is a sufficiently thick padding of PyroB ubbles between the individual layers Caution Only when the transport container is complete...

Page 12: ...locking lug clockwise to increase the clamping stroke 3 5 2 Work procedure 1 Place the cover on the container 2 Place a belt fastener over the cover using the corresponding slots in the lid as a guide Caution Make sure that the belt fastener is not twisted 3 Press the locking bolt of the corresponding toggle catch downwards and at the same time move the locking lever up wards ...

Page 13: ...lter the clamping stroke of the toggle catch see section Fehler Verweisquelle konnte nicht gefunden wer den 5 Press the locking lever of the toggle catch downwards Caution Make sure that the belt fastener is tightly strapped 6 Repeat steps 2 through 5 for the other toggle catch ...

Page 14: ...eries or a thermal runa way the transport container must be opened only by personnel wearing protec tive equipment appropriate to the type of hazardous substance involved Warning Danger of explosion due to explosive gases Injuries ranging from severe to fatal In the event that the cells or batteries suffer a thermal runaway avoid ignition sources If possible provide sufficient ventilation 3 6 2 Wo...

Page 15: ... PP PyroBubbles can generally be reused provided that they show no visual changes and the granules are odour neutral Damaged PE filler pads must be replaced 4 2 Repairs Do not use damaged transport containers they no longer meet the requirements of the ap proved type Repairs shall be made exclusively by the manufacturer or by a specialist author ized by the manufacturer 5 Waste Disposal Environmen...

Page 16: ...ns and in accordance with their respective contamination 6 Contact Information Genius Technology GmbH Am Theresenhof 2 15834 Rangsdorf www genius group de Phone 49 3375 609 80 Fax 49 03375 609 89 Email info genius group de ...

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