background image

Operator’s  Manual

with Maintenance Information

Genie North America

Phone 

425.881.1800

Toll Free 

USA and Canada
800.536.1800

Fax 

425.883.3475

Genie Australia Pty Ltd.

Phone +

61 7 3375 1660

Fax +

61 7 3375 1002

Genie China

Phone +

86 21 53852570

Fax +

86 21 53852569

Genie Malaysia

Phone +

65 98 480 775

Fax +

65 67 533 544

Genie Japan

Phone +

81 3 3453 6082

Fax +

81 3 3453 6083

Genie Korea

Phone +

82 25

 

587

 

267

Fax +

82 25

 

583

 

910

Genie Brasil

Phone +

55 11 41 665 755

Fax +

55 11 41 665 754

Genie Holland

Phone +

31 10 220 7911

Fax +

31 10 220 6642

Genie Scandinavia

Phone +

46 31 3409612

Fax +

46 31 3409613

Genie France

Phone +

33 (0)2 37 26 09 99

Fax +

33 (0)2 37 26 09 98

Genie Iberica

Phone +

34 93 579 5042

Fax +

34 93 579 5059

Genie Germany

Phone +

49 (0)4202 88520

Fax +

49 (0)4202 8852-20

Genie U.K.

Phone +

44 (0)1476 584333

Fax +

44 (0)1476 584334

Genie Mexico City

Phone +

52 55 5666 5242

Fax +

52 55 5666 3241

Hitch is sufficient to tow trailer and load
Hitch is properly attached to tow vehicle
Safety chains (if required) are properly attached
All tires have correct pressure
All lights are connected and working 

Do not exceed 60 mph / 97 km/h
Check connections and tire pressure at each stop
Slow down for hazardous conditions
Allow extra distance for following and passing other vehicles 

Second Edition

Seventh Printing

Part No. 43645

California Proposition 65

WARNING

WARNING

The exhaust from this product contains chemicals

known to the State of California to cause cancer, 

birth defects or other reproductive harm.

D

is

tr

ib

u

te

d

 B

y

:

Towing Checklist

Third Edition

Second Printing

Part No. 97600

Hitching

Towing

·

·

·

·

·

·

·

·

·

Summary of Contents for TML-4000

Page 1: ...Operator s Manual with Maintenance Information Second Edition Seventh Printing Part No 43645 Third Edition Second Printing Part No 97600...

Page 2: ...www genielift com e mail techpub genieind com Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall...

Page 3: ...s Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only u...

Page 4: ...hine components that in any way affect safety and stability SAFETY RULES Do not adjust or stow the outriggers when the mast is raised Do not use the machine on a moving or mobile surface or vehicle Be...

Page 5: ...the machine will be used for specific requirements Collision Hazard Check the work area for overhead obstructions or other possible hazards Bodily Injury Hazard Do not grasp the cable Use proper lifti...

Page 6: ...blic roads unless it meets all governmental regulations for towing Do not exceed 60 mph 97 km h Obey all local and national towing speed laws Be sure to chock the wheels of the trailer when parking on...

Page 7: ...ntly hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the presence of a potentially hazardous situation which if not avoided could result in deat...

Page 8: ...Access under opposite cover Fuel tank Power outlets Narrow models Manual storage container 6 Mast hold down latch 7 Lamp fixtures 8 Mast 9 Forklift pocket 10 Lifting eye 11 Mast rotation lever 12 Exte...

Page 9: ...N 7 1 Key switch 2 Hour meter 3 Circuit breaker switches for lights 4 Control Panel 4 Glow plug indicator light 5 Oil pressure indicator light Controls 6 Water temperature indicator light 7 Air filter...

Page 10: ...ork shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if...

Page 11: ...if needed See Maintenancesection Check the following components or areas for damage improperly installed or missing parts and unauthorizedmodifications o Electrical components wiring and electrical c...

Page 12: ...symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to per...

Page 13: ...condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions This pr...

Page 14: ...Tip over hazard Do not use temporary flat tire repair products Maintaining the tires and wheels in good condition is essential to safe operation and good performance Tire and or wheel failure could re...

Page 15: ...lace 5 Only use the machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by ste...

Page 16: ...socket and connect the electrical plug Note Make sure the safety pins are properly installed before raising the mast Test the Machine Functions By raising and extending then retracting and lowering t...

Page 17: ...he raise lower winch handle counterclockwise and holding the release latch open Result No clicking sound should be heard when the winch handle is turned 26 Release the mast release latch and continue...

Page 18: ...es Bumps and obstructions Debris Slopes that exceed the machine s leveling capability Unstable or slippery surfaces Overhead obstructions and high voltage conductors Hazardouslocations Inadequate surf...

Page 19: ...the machine Setup Make sure the machine is set up according to the Setup procedure in the Function Tests section Starting the Engine 1 Make sure the circuit breaker light switches are in the off posit...

Page 20: ...s retract The mast is fully retracted when the blue arrows on the side of the mast are lined up 3 Pull and hold the mast release latch below the controlpanel 4 TurntheRaise Lowerwinchhandle counterclo...

Page 21: ...er decal Do not overinflate the tires Tire pressures go up during driving Checking the tire pressure when the tires are warm will give you an inaccurate pressure reading OPERATING INSTRUCTIONS Increas...

Page 22: ...See To Stow the Mast in the Operating Instructions section Make sure the mast hold down latch is securely locked in place Close and secure the covers Lower the tongue outrigger jack to support the ton...

Page 23: ...to withstand the machine weight See the serial plate for the machineweight TRANSPORTANDLIFTINGINSTRUCTIONS Lifting the Machine With a Crane Fully lower and retract the mast See To Stow the Mast in th...

Page 24: ...on Turn Off Lights 1 72009 Cosmetic Genie TML 4000 2 72010 Cosmetic Genie TML 4000N 2 72018 Label Raise Lower Winch 1 72019 Danger High Voltage 1 72077 Label Black Arrow 2 72826 Label Extend Retract W...

Page 25: ...518 97635 97635 97518 82224 97635 97635 82223 82223 82222 72889 65414 65414 72871 or 82219 or 82957 72870 72870 28164 28161 28161 65421 72018 72890 28159 72077 65412 Serial Plate NHTSA 82223 28161 654...

Page 26: ...ours Tower rotation 360 degrees non continuous Maximum towing speed 60 mph 97 km h Maximum wind speed rating 60 mph 27 m sec Airborne Noise Emissions 71 dB Maximum sound level at normal operating work...

Page 27: ...to Genie Industries If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign Howev...

Page 28: ...34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666...

Reviews: