September 2016
Service Manual
Checklist C Procedures
Part No. 38139
AWP Super Series • IWP Super Series
57
Checklist C Procedures
C-
1 Inspect and Lubricate the Casters and Wheels
C-1
Inspect and Lubricate the Casters
and Wheels
Genie specifications require that this procedure be
performed every 1000 hours or annually,
whichever comes first.
Extremely dirty conditions may require that the
casters and wheels be inspected and lubricated
more often.
1
Visually inspect each caster and wheel for
cuts, cracks or unusual wear.
2
Push the machine on a flat smooth surface
and check that the casters and wheels roll
smoothly.
3
Pump grease into the zerk fitting on each
caster and wheel until it can be seen coming
out of the
bearing seal gap.
Grease Type
Lithium-based
C-
2 Inspect the Mast Assembly for Wear
C-2
Inspect the Mast Assembly for
Wear
Genie specifications require that this procedure be
performed every 1000 hours or annually,
whichever comes first.
Detection
of excessive or unusual wear in the mast
assembly is essential for safe machine operation.
An unsafe working condition exists if the mast
assembly has excessive wear or does not operate
smoothly, free of hesitation and binding.
1
Remove the mast covers.
2 Rai
se the platform until 3 to 5 inches / 7.6 to
12.7 cm of each column is visible.
3
Visually inspect the top of each column for
clearance between the roller wheels and the
adjacent column surface.
Result: There should be a equal amount of
distance between the roller wheel and the
column on each side.
Note: If mast inspection results in a measurement
that is not within specification, refer to Repair
Procedure,
How to Adjust the Glide Pads
.
