Generic Onyx 50 Owner'S Manual Download Page 1

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OWNER’S

MANUAL

Summary of Contents for Onyx 50

Page 2: ...sh and peronality represents your outstanding taste and favor to pursue the state of the art living attitude This manual describes the correct usage of this motorcycle including safety riding simple inspection methods and so on For a more comfortable and safety riding please read this manual carefully If any questions concerning the operation or maintenance of your scooter please consult aGenericd...

Page 3: ...ns the most of the vehicle information however Genericwillcontinuallyimrprove it s productdesign andqualitythat lead to difference between the manual and vehicle If you have any questions concerning this manual please consult your Generic dealer FOR YOUR OWN SAFETY PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION THIS SCOOTER ONLY OPERATE THE SCOOTER UNTIL YOU HAVE COMPLETELY AWARE OF ADEQUATE K...

Page 4: ...INPORTANT MANUAL INFORMATION 1 2 3 4 EAU10122 ONYX50 OWNER S MANUAL Generic Dealer label here ...

Page 5: ... 2 General maintenance and lubrication chart 6 3 Removing and installing the battery cover and cehter cover 6 6 Checking the spark plug 6 6 Final transmission oil 6 8 Cleaning the air filter element 6 9 Carburetor 6 10 Checking the throttle cable free play 6 11 Tires 6 12 Cast wheels 6 13 Checking the front brake lever free play 6 13 Adjusting the rear brake lever free play 6 13 Checking the front...

Page 6: ...10 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Warranty information 9 2 SCOOTER CLEAN AND STORAGE 7 1 Clean 7 1 Storage 7 3 Troubleshooting chart 6 24 Service plan 9 3 Troubleshooting 6 23 Wiring diagram 9 4 ...

Page 7: ...s apprear to public will be very effective in reducing the change of this kind of accidents Therefore t Wear a brightly colored and pro t Operate the turning signals be fore turning and slow down the Speed when approaching and t Keep proper distance with other Motorists and let them aware of your location t Know your skills and limits Always follow the legal speed limit on the scooter and traffic ...

Page 8: ...pas senger accessoriesandcargomustnot exceed the maximum load limit Maximum load not include the vehicle 150 kg When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to thescooteraspossible Makesure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability Makesurethataccess...

Page 9: ... any length of time in a closed area The exhaust fumes are poi sonousandmaycauselossofcon sciousness and death within a short time Always turn the engine off before leavingthescooterand remove the key from the main switch When parking the scooter please note the following t The engine and exhaust system remain hot therefore park the scooter in a place where pede strians or children are not likely ...

Page 10: ...SAFETY INFORMATION EAU10122 2 5 Location of labels There are two labels that in the scooter and location as noted 1 2 1 WARMING LABEL FUEL 2 LABEL ANTI TAMPERING GENERIC ...

Page 11: ...15 3 Front turn signal light 4 Helmet holder page 3 8 5 Storage compartment page 3 9 6 Rear turn signal light 7 Rear wheel 8 Adjusting nut page 6 15 9 Kickstarter page 3 7 10 Air filter element page 6 10 11 Battery page 6 21 1 2 4 3 5 6 11 10 8 7 9 12 13 12 Sidestand page 3 11 13 Pedal page 3 11 ...

Page 12: ...ke light 15 Carrier page 3 10 16 Fuel tank cap 17 2 stroke engine oil tank cap 18 Seat page 3 8 19 Headlight 20 Spark plug page 6 7 21 Mainstand 22 Muffler 14 15 16 18 19 20 21 22 DESCRPTION EAU10122 3 3 1 2 3 4 5 6 7 8 9 17 ...

Page 13: ...ever page 3 4 24 Left handlebar switches page 3 3 25 Speedometer unit page 3 2 26 Fuel gauge page 3 3 27 Right handlebar switches page 3 3 28 Front brake lever page 3 4 29 Throttle grip page 6 12 30 Main switch steering lock page 3 1 31 Hook Helmet page 3 10 32 Front storage compartment page 3 10 31 32 ...

Page 14: ... engine oil level warning light should come on See page 3 2 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the posi tion and then turn it to while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to while still pushing it WARNING...

Page 15: ...total distance traveled 2 stroke engine oil level warning light The warning light comes on when the key is in the position or when the engine oil level in the 2 stroke engine oil tank is low during operation If the warning light comes on during opera tion check the oil level and fill the oil tank with an 2 stroke engine oil The warning light should go off after the 2 stroke engine oil tank has bee...

Page 16: ...witch 1 Light switch 2 Start switch High Low bean switch Set this switch to for the high beam and to for the low beam Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has returned to the center position Horn switch Pr...

Page 17: ...he engine Front brake lever The front brake lever is located on the right handlebar grip To apply the front brake pullthislevertowardthehandle bar grip Rear brake lever The rear brake lever is located on the left handlebar grip To apply the rear brake pullthislevertowardthehandle bar grip INSTRUMENT AND CONTROL FUNCTIONS EAU10122 4 5 ...

Page 18: ...uel tank cap 1 Turn it 1 4 turn counterclockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Push the fueltankcap intoposition 2 Turn the cap clockwise to the orig inal position 1 To access the 2 stroke engine oil tank open the storage compartment See page 3 8 1 Remove the 2 stroke engine oil tank cap by pulling it off 2 Install the 2 stroke engine...

Page 19: ...R UNLEADED GASOLINE ONLY Fuel tank capacity 5 5 L YourGenericenginehasbeendesigned touseregularunleadedgasoline of 90 orhigher If knocking or pinging occurs use a gasoline of a different brand or premium unleaded fuel Gasohol There are two types of gasohol gaso holcontainingethanolandthatcontain ingmethanol Gasoholcontainingetha nol can be used if the ethanol content doesnotexceed10 Gasoholcontain...

Page 20: ... fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long 2 stroke engine oil Make sure that there is sufficient 2 strokeengineoilintheoiltank Addthe recommended 2 stroke engine oil as necessary 1 2 stroke engine oil tank cap Recommended oil See page 8 1 Oil quantity 0 85 L NOTE Make sure that the 2 stroke engine oil tank cap is properly installed Kic...

Page 21: ...dthenpush it down to lock it in place 2 Remove the key from the main switch if the scooter will be left un attended NOTE Make sure that the seat is properly se cured before riding Helmet holder 1 1 Helmet holder The helmet holder is located under the seat To secure a helmet to the helmet holder 1 Open the seat 2 Attach the helmet to the helmet holder andthensecurelyclosethe seat Never ride with a ...

Page 22: ...ge Luggage Box Since the storage luggage box will accumulatesheatbytheheat of sun and engine pleasedonotput anything that sentitive to the heat Since the storage luggage box maygetwetwhilethescooteris beingwashed please storage the related objects if need with plastic bag to prevent it from getting wet Do not put anything valuable orbreakableobjectsinthestorage luggagebox To store a helmet in the ...

Page 23: ...texceedtheloadlimitof2 5 kg for the carrier Do not exceed the maximum loadof150kg forthevehicle To open the front storge box when it is locked insert the key and turn clockiwse direction to open it To lock the front storage box put the lid back to the original position turn it anti clockwise direction and pull back the key Front hook helmet 1 1 Front hook helmet Donotexceedtheloadlimitof1 kg for t...

Page 24: ...el 1 Shelf front comp Donotexceedtheloadlimitof5 kg for the shelf front comp Do not exceed the maximum loadof150kg forthevehicle 1 WARNING 1 Sidestand The side stand is located on the left side of the Vehicle Reiease the sidestand by using your feet to step on the bracket of side stand to up right position to stand the vehicle The side stand with auto rebound system Make sure your scooter have bee...

Page 25: ...squence accident Please carefully check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the ve...

Page 26: ... pads for wear t Replace if necessary t Check fluid level in reservoir t If necessary add recommended brake fluid to specified level t Check hydraulic system for leakage 6 14 6 16 Rear brake t Check operation t Lubricate cable if necessary t Check lever free play t Adjust if necessary 6 13 6 14 Throttle grip t Make sure that operation is smooth t Check cable free play t If necessary have Generic d...

Page 27: ...n is smooth t Lubricate pivot if necessary 6 18 Chassis fasteners t Make sure that all nuts bolts and screws are properly tightened t Tighten if necessary Instruments lights signals and switches t Check operation t Correct if necessary 3 2 3 3 E G A P S K C E H C M E T I ...

Page 28: ...See page 5 4 for engine break in in structions prior to operating the ve hicle for the first time 1 Engine start switch 1 Turn the key to and when the 2 stroke engine oil level warn ing light comes on turn the key to ON If the 2 stroke engine oil level warn ing light does not come on have a Generic dealer check the electrical circuit 3 Close the throttle completely 1 Kickstarter lever 4 Start the ...

Page 29: ...rting off Never throttle hard when the engine is still cold Starting off NOTE Before starting off allow the engine to warm up 1 While pulling the rear brake lever with your left hand and holding the carrier with your right hand push the scooter off the main stand 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signal on to the dir 4 Check for oncoming traffic and th...

Page 30: ...pply both front and rear brakes simultaneously while gradually in creasing the pressure FRONT REAR Avoid braking hard or suddenly otherwisethescooter may skid Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet...

Page 31: ... not operate it at one set throttle position 150 500 km Avoid prolonged operation above 1 2 throttle 500 1000 km Avoid cruising speeds in excess of 3 4 throttle After 1000 km of operation the final transmission oil must be changed 1000 km and beyond Avoid prolonged full throttle operation Vary speeds occasionally If any engine trouble should occur during the engine break in period immediately have...

Page 32: ...ner s tool kit 1 1 Owner s tool kit Theowner stoolkitislocatedinsidethe rear storage luggage box See page 3 9 Theserviceinformationincludedinthis manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correct...

Page 33: ...T I N I 1 000 km or 1 month 4 000 km or 6 months 7 000 km or 12 months 10 000 km or 18 months 13 000 km or 24 months 16 000 km or 30 months 1 Fuel line t Check fuel and vacuum hoses for cracks or damage t Replace if necessary 2 Idle speed t Check and adjust engine idle speed 3 Exhaust system t Check for leakage t Tighten if necessary t Replace gasket s if necessary 4 Air induction system t Check t...

Page 34: ... Replace brake pads if necessary 3 Rear brake t Check operation t Adjust cable and replace brake shoes if necessary 4 Wheels t Check runout and for damage t Replace if necessary 5 Tires t Checktreaddepthandfordamage t Replace if necessary t Check air pressure t Correct if necessary 6 Wheel bearings t Check bearings for smooth operation t Replace if necessary 7 Steering bearings t Check bearing ass...

Page 35: ...kage t Replace if necessary 13 Shock absorber assembly t Check operation and for oil leakage t Replace if necessary 14 Autolube pump t Check operation t Bleed if necessary 15 Final transmission oil t Check vehicle for oil leakage t Change 16 V belt m k 0 0 0 0 1 y r e v E e c a l p e R t 17 Control and meter cables t Apply Generic chain and cable lube or engine oil 10W 30 thoroughly E N I T U O R ...

Page 36: ...ee play if necessary t Lubricate the throttle grip housing and cable 19 Lights signals and switches t Check operation t Adjust headlight beam E N I T U O R M E T I O N G N I D A E R R E T E M O D O L A I T I N I or 1 month or 6 months or 12 months or 18 months or 24 months or 30 months NOTE The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake...

Page 37: ... in accordance with the periodic main tenance and lubrication chart In addi tion theconditionofthesparkplugcan reveal the condition of the engine To remove the spark plug 1 Remove cover See page 6 7 2 Remove the spark plug cap 1 1 Spark plug cap 1 Battery cover 2 Screw To install the cover Place the cover in the original position and then install the screws 1 2 2 2 Center cover Remove the screws a...

Page 38: ...d excessive carbon or other deposits and replace it if necessary Specified spark plug BR8HSA NGK To install the spark plug 1 Measurethesparkpluggapwitha wire thickness gauge and if nec essary adjust the gap to specifi cation 1 1 Spark plug gap Spark plug gap 0 6 0 7 mm 2 Cleanthesurfaceofthesparkplug gasketanditsmatingsurface and then wipe off any grime from the spark plug threads 3 Installthespar...

Page 39: ...t the used oil 4 Remove the oil filler cap and drain bolt to drain the oil from the final transmission case 1 Final transmission oil filler cap 5 Install the final transmission oil drainbolt andthentightenittothe specified torque 1 Final transmission oil drain bolt Tightening torque Final transmission oil drain bolt 18 Nm 6 Add the requested amount of the recommended final transmission oil and the...

Page 40: ...epage3 8 2 Remove the Fuel tank cap and oil tank cap See page 3 5 3 Remove the seat and storage lu ggage box by removing the bolt 1 Band 2 Screw 6 Removetheairfiltercasecove by removing the screws 1 Air filter case 2 Screw 1 Air filter element 7 Pull the air filter element out 8 Cleantheairfilterelementwith solvent andthensqueezethe remaining solvent out 1 2 Bolt 2 4 4 Remove the air filter band 1...

Page 41: ...lling the bolt Make sure that the air filter ele mentisproperlyseatedintheair filter case The engine should never be op erated without the air filter ele ment installed otherwise the piston and or cylinder may be come excessively worn Carburetor The carburetor is an important part of theengineanditsemissioncontrolsys tem which requires very sophisticated adjustment Therefore carburetor ad justment...

Page 42: ...the tires equals the ambient temperature The tire air pressure must be adjustedinaccordancewiththe riding condition If you are not fimiliar to this please have Generic dealer for help Tire air pressure measured on cold tires Front 235 kPa Rear 235 kPa Maximum load 150 kg Total weight of rider passenger cargo and accessories Allocation of your cargo and weight of yourvehicle is very important for y...

Page 43: ... 6 mm Rear 2 0mm NOTE The tire tread depth limits may differ fromcountrytocountry Alwayscomply with the local regulations Tire information This scooter is equipped with cast wheels and tubeless tires with valves Operating the scooter with exces sivelyworntiresdecreaseridingsta bilityandcanleadtolossofcontrol Please replace the excessive worn tires by a Generic dealer immediately Brakes tires andre...

Page 44: ...st first be broken in for it to develop its optimal characteris tics Checkingthefrontbrakelever free play There should be no free play at the brakeleverend Ifthereisfreeplay have aGenericdealerinspect thebrake sys tem Asoftorspongyfeelinginthebrake levercanindicatethepresenceofair inthehydraulicsystem Ifthereisair in the hydraulic system have a Genericdealerbleedthe system be foreoperatingthemotor...

Page 45: ... which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position ofthewearindicatorswhileapplyingthe brake If a brake pad has worn to the point that a wear indicator almost touchesthebrakedisc haveaGeneric dealerreplacethebrakepads as a set Rear brake shoes 1 2 1 Wear indicator 2 Wear limit line The rear brake is provided with a ...

Page 46: ... level make sure that the top of the mas ter cylinder is level by turning the handlebars t Use only the recommended qual ity brake fluid otherwise the rub bersealsmaydeteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 3 4 t Refill with the same type of brake fluid Mixing fluids may result in a harmfulchemicalreactionandlead to poor braking performance t Be careful...

Page 47: ...ends should be lubri cated if necessary If a cable is dam aged or does not move smoothly have aGeneric dealer check or replace it Recommended lubricant engine oil SAE 10W 30 Damage to the outer housing of cables may result in internal rusting and cause interference with cable movement Replacedamagedcables as soon as possible to prevent un safe conditions Checking and lubricating the throttle grip ...

Page 48: ...tervals specified in the periodic maintenance and lubrication chart Lubricating the front and rear brake levers Front brake lever Rear brake lever Thepivotingpointsofthefrontandrear brake levers must be lubricated at the intervalsspecifiedintheperiodicmain tenance and lubrication chart Recommended lubricants Front brake lever Silicone grease Rear brake lever Lithium soap based grease all purpose g...

Page 49: ...doperationofthefront fork must be checked as follows at the intervalsspecifiedintheperiodicmain tenance and lubrication chart To check the condition Securely support the motorcycle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Placethemotorcycleonalevelsur face and hold it in an upright posi tion 2 While ...

Page 50: ...lofftheground Securely support the motorcycle so that there is no danger of it falling over 2 Holdthelowerendsofthefrontfork legs and try to move them forward and backward If any free play can be felt have a Generic dealer check or repair the steering Checking the wheel bearings Thefrontandrearwheelbearingsmust be checked at the intervals specified in the periodic maintenance and lubrica tion char...

Page 51: ... and seek prompt medical attention Batteriesproduceexplosivehy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when chargingitinanenclosedspace KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have aGenericdealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that th...

Page 52: ...hefuseholderislocatedbehindbatter y cover See page 6 7 Ifthefuseisblown replaceitasfollows 1 Turn the key to and turn off all electrical circuits 2 Remove the blown fuse and then install a new fuse of the specified amperage Specified fuse 10 A Donotuseafuseofahigheramper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn the key to and...

Page 53: ... ise 3 Insert a new bulb into the socket pus h it in and then turn it clockwise unt il it stops 4 Install the lens by installing the screw Front turn signal light 1 1 Front turn signal light If the turn signal light bulb does not co m on have a Generic dealer check its electrical circuit or replace the bulb 1 Replacing rear turn signal light bulb 1 Turn signal light bulb Tail brake light and licen...

Page 54: ...oseskilledtechnicianshavethenec essary tools experience and know how to service the scooter properly UseonlygenuineGeneric replacement parts Imitation parts may look like Generic parts but they are often infe rior have a shorter service life and can lead to expensive repair bills FOR PIZZA MODEL Replacing a headlight bulb 1 1 Headlight This model is equipped with halogen bulb headlight If a headli...

Page 55: ...y cloth and correct the spark plug gaps or replace the spark plug Have a Generic dealer check the vehicle The engine does not start Have a Generic dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lead connections and charge the battery if neces...

Page 56: ...vers lens and wind shield it will Donotusehigh pressurewash er steam cleaner since it will cause water seepage and deter ioration on axle bearings elec tric compenents as connec tors and switches lights brea the hose and tube brake shoes and pads and seals due to the pressure and heat For scooters equipped with a windshield Do not use strong cleaners or hard sponges as they will cause blur or scra...

Page 57: ... disc cleaner and wash the tires with warm water and a mild detergent Before operating the scooter testthebrakingperformanceand tires CAUTION WARNING NOTE Consult aGenericdealer for advice on what products to use Storage Short term Alwaysstoreyourscooterinacool dry place and if necessary protect it against dust with a scooter cover Please store the scooter in a well air flow room with dry air if p...

Page 58: ...hesparkplugandthesparkplug cap To prevent damage or injury from sparking make sure to ground the WARNING spark plug electrodes while turning the engine over 5 Lubricateallcontrolcablesandthe pivoting points of all levers and pedalsaswellasoftheside stand main stand 6 Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheelsareofftheground Alterna tiv...

Page 59: ...y 0 11 L Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline Otane No 90 or above Fuel tank capacity 5 5L Carburetor Manufacturer QJ Type x quantity PZ19JB 2K x 1 Spark plug s Manufacturer model NGK BR8HSA Spark plug gap 0 6 0 7 mm Clutch Clutch type Dry centrifugal automatic Transmission type V belt automatic Operation Centrifugal automatic type Chassis Frame...

Page 60: ...ng Spring shock absorber type Coil spring oil damper Electrical system Ignition system CDI Charging system CDI magneto Battery Model YTX4L BS Voltage capacity 12 V 4 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 35 W 35 0 W x 1 Tail brake light 12 V 5 0 W 21 0 W x 1 Front turn signal light 12 V 21 0 W x 2 Rear turn signal light 12 V 10 0 W x 2 License plate l...

Page 61: ...ICLEIDENTIFICATIONNUMBER Key identification number 1 1 Key identification number The key identification number is stamped into the key tag Record this number in the space pro vided and use it for reference when or dering a new key EAU26342 Vehicle identification number 1 1 Vehicle identification number The vehicle identification number is stamped into the frame NOTE The vehicle identification numb...

Page 62: ...n entitles the customer to remedying a defect Warranty does not cover any consequential loss Neglected vehicles are excluded from warranty Please follow the following advice The vehicle must be cleaned regularly using only mild automotive cleansers Never use high pressure washers as these can remove decals and damage bearings Never use aggressive cleansers or solvents as these can damage bodywork ...

Page 63: ...nance should take place every 3000km or annually 9 3 1000km or 1 month 4000km or 6 month 7000KM or 12 month 10000km or 18 month 13000KM or 24 month 16000KM or 30 month 19000KM 21000KM SERVICE PLAN Stamp Signature Stamp Signature Stamp Signature Stamp Signature Stamp Signature Stamp Signature Stamp Signature Stamp Signature ...

Page 64: ...WIRING DIAGRAM EAU10122 5 1 2 3 4 5 6 7 8 ...

Page 65: ...www genericeurope com ...

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