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Elite Steam 

+03U221903

 REV 

2.

1

Fig. 7.b

7.1

 

 

P

eriodic checks

• After one hour of operation: Check that there are no significant 

water leaks.

• Ever

y fifteen days or no more than 300 operating hours: Check

 operation, that there are no significant water leaks and the

  general condition of the cylinder. Check that during operation there is no arcing between the electrodes. 

• Every three months or no more than 1000 operating hours: Check operation, that there are no significant water leaks and, if

  necessary, replace the cylinder.  Check that there are no blackened parts

                                                             of the cylinder. If there are blackened parts of the             

  cylinder, check the condition of the electrodes, and if necessary replace the cylinder.

• Annually or no more than 

2500 operating hours: Replace the cylinder.

CAUTION: ALWAYS DISCONNECT THE MAIN POWER BEFORE DOING MAINTENANCE!

CAUTION: always disconnect the main power before touching the cylinder in the event of leaks, as current may flow through the water.

7.2 Cylinder maintenance

The life of the cylinder depends on a number of factors, including: the amount and type of mineral

s

 in the water, the correct use 

and sizing of the humidifier, and the output, as well as careful and 

regular maintenance. Another factor affecting cylinder life is 

M

aximum 

P

roduction, the higher the production rate the shorter the cylinder life; for this reason 

the DS-35 and RS-35 

 are preset 

from the factory

 

at 7

0

%. Further reductions in maximum production will extend cylinder life. See figure 7.a

IMPORTANT WARNINGS

The humidifier and its 

cylinder contain live electrical components and hot surfaces, and therefore all 

service and/or maintenance operations must be performed by exper

t and qualified personnel, who are 

aware of the necessary precautions. Before performing any operations on the cylinder, check that the 

humidifier is disconnected from the p

ower supply. Remove the c

ylinder from the humidifier only after 

having drained it completely using the manual “drain” button or procedure. Check that the model and 

the power supply voltage of the new cylinder correspond to the data on the rating label.

7.2.1 Replacing the cylinder

IMPORTANT WARNING: 

Th

e cylinder may be hot. Allow it to cool before touching it or use protective 

gloves.

To replace the cylinder:

1.  Completely drain the cylinder by pressing and holding the “drain” button until the cylinder is

     empty.

2.  Turn the humidifier off and disconnect the main p

ower.

3.  Remove the cover.

4.  DS Models.

     a.  Remove the steam hose from the cylinder.

     b.  F

l

ip up the cylinder holding bracket and lift the cylinder out of the unit.

5.  RS Models

     a.  Undo the 2 bolts of the embedded fan.

     b.  F

l

ip up the  cylinder holding bracket.

6.  Disconnect the distributor from the cylinder and lift the cylinder out of the unit.

7.  Disconnect the electrical connections from the top of the cylinder.

8.  Install the new c

ylinder in the humidifier by pe

rforming the previous operations in reverse.

WARNING: Electrical connections to the c

ylinder must be tight or possible fire hazard may result.

Threaded nuts on power wires must be connected with 

                          2.5 to 3.3 Nm

(22 to 29 inch-pounds of torque).

7.2.2 Maintenance of the other plumbing components

IMPORTANT WARNINGS:

• External power must always be disconnected when per

forming any maintenance on the humidifie

r.

• When cleaning the plastic components do not use detergents or solvents;

• Scale can be removed using a solution by using vinegar or a weak solution of acetic acid and a soft

   brush; the

n

 rinse the cylinder thoroughly with fresh water.

Cleaning the fill valve:

After having disconnected the cables and the hoses, remove the valve and check the condition of the 

inlet filter; clean if neces

sary using the same cleaning solution as for the steam cylinder and a soft brush.

Cleaning the drain valve:

Remove the valve body, clean if necessary using the same cleaning solution as for the steam cylinder 

and a soft brush.

Cleaning the drain pan:

Clean the pan of any mineral deposits and check that the wate

r fl

ows freely from the pan to the drain at 

the drain valve.

Cleaning the supply, fill, overfl

ow pipes: Check that these are clear and clean or replace if necessary.

IMPORTANT WARNING: 

A

fter having replaced or checked the plumbing, check that components have 

been reconnected correctly with the proper seals. Re-star

t the humidifier and pe

rform a number of 

cleaning cycles

 

 (2 to 4

 cleanings,

 read chap. “Starting with a new cylinder”), then check for any water leaks.

7.  MAIN TENANCE

CAUTION: Do not tighten the 7/8” hose clamp so tight that it crushes the cylinder outlet.

21

100%

20%

Cylinder

life

 Maxim

u

m Production

Fig. 7.a

Summary of Contents for Elite Steam DS15

Page 1: ...Residential Steam Humidi ers User manual Elite Steam...

Page 2: ...03U221903 REV 2 1 REMOVE BEFORE INSTALLING REMOVE BEFORE INSTALLING REMOVE BEFORE INSTALLING REMOVE BEFORE INSTALLING LATCH THE CYLINDER CLAMP REMOVE BEFORE INSTALLING Warning If present remove the fo...

Page 3: ...BEFORE beginning installation Check for shipping damage to cartons Mark the shipping waybill accordingly Open cartons and check for any hidden damage Mark the shipping waybill accordingly Check packi...

Page 4: ...4 Elite Steam 03U221903 REV 2 1...

Page 5: ...sic Operation 11 9 14 17 17 17 17 5 OPERATING ELITE STEAM 5 1 Displaying Information 5 2 Changing The Maximum Production 18 5 3 Activating Manual Drain 18 5 4 Resetting the Hour Counter 18 5 5 Using t...

Page 6: ...oo much as the water fills the cylinder the drain valve 13 will be activated to drain away some water and reduce the current flow to acceptable levels Note that any time the drain valve is activated t...

Page 7: ...ife will be accompanied by the need to replace filter elements with each cylinder change Humidity load demands have an effect on cylinder life Normal installations where humidity capacity is properly...

Page 8: ...lons per day 12 Lbs per hour 220 240v Humidifier only Kit selection required Duct steam injection 15 gallons per day 5 5 Lbs per hour 115 120v Duct steam injection 35 gallons per day 12 Lbs per hour 2...

Page 9: ...mm 6 E 24 m m 0 0 6 F max 0 2 Degrees Tab 3 a Millimeters Inch A B C Kilograms Pounds Weight empty Weight packaged Weight installed with water Tab 3 c Duct Steam Injection Room Steam Discharge Unit D...

Page 10: ...102 4 600 23 5 8 35 1 3 8 69 2 3 4 48 4 0 1 5 8 5 0 2 23 7 8 3 0 1 1 8 1 7 8 61 2 3 8 16 5 8 70 2 3 4 65 21 2 60 2 3 8 23 7 8 94 3 5 8 81 31 4 50 2 9 3 8 54 21 8 24 7 8 40 1 5 8 Fig 3 f 3 2 2 Fasteni...

Page 11: ...and conductivity of water Water Conductivity must be matched by specifications of the steam cylinder Check or know the water conductivity of the proposed site before installation Replace the steam cy...

Page 12: ...ple fact when running the steam hose steam naturally flows uphill and condensate naturally flows downhill Run the steam hose or piping to avoid any kinks sharp elbows or low spots that could collect t...

Page 13: ...ings show the minimum recommended distances to avoid the flow of humidified air from coming into direct contact with persons lights electrical appliances and surfaces before the steam has been totally...

Page 14: ...nection of any simple or automatic humidistat and safety devices such as high limit humidistat air flow proving switch and remote on off The humidi er is operated by the closing of a mechanical humidi...

Page 15: ...tches are used then a jumper must be installed between AB AB DO NOT apply any voltage to AB AB 3 6 3 Connect the ADCD humidistat for Modulating Operation To select signal modulating see Fig 3 y Connec...

Page 16: ...s L1 L 2 GROUND Power supply and Ground connections Power supply 110 VAC 1 phase 50 60Hz 1 86kW or 230VAC 1 phase 50 60Hz 4 05kW KEY Programming port Connecting to Programming port or supervisor GND N...

Page 17: ...eter values 11 ON OFF button 12 Reset button to reset alarms and access parameters 13 Level of output 33 66 100 14 Fan relay is activated 4 3 Starting Elite Steam Insure that the external power is tur...

Page 18: ...aximum Production and exit to the normal operating mode 5 3 Activating Manual Drain Press and hold the drain button on the front of the unit until the cylinder is drained Note Water will continue to f...

Page 19: ...et the alarms although still active alarms will continue to display 5 Using the E2 Humidistat 5 Press toselect OFF MANUALor AUTO mode if outdoor sensor is connected OFF mode The humidifier is turned o...

Page 20: ...r drain is blocked 2 The supply water or over ow circuit has leaks 3 The condensate drain pipe does not bring the water back to the drain pan 4 The steam hose is not properly fastened to the cylinder...

Page 21: ...l before touching it or use protective gloves To replace the cylinder 1 Completely drain the cylinder by pressing and holding the drain button until the cylinder is empty 2 Turn the humidi er off and...

Page 22: ...19 BLOWER FILTER KIT 6 7536 35 20 INTERNAL STEAM DISTRIBUTOR MANIFOLD FOR ROOM VERSION 7 7537 15 3 FILL TEMPERING VALVE ASSEMBLY 110 1 7 7538 35 3 FILL TEMPERING VALVE ASSEMBLY 230 1 8 7539 15 4 DRAI...

Page 23: ...T GRILL FOR RMB 7525 DMNKIT DUCT MOUNT KIT FOR GENERALAIRE DS35 AND DS15 7545 RMB15 REMOTE MOUNT BLOWER KIT 110 1 FOR GENERAL AIRE DS15 7540 RMB35 REMOTE MOUNT BLOWER KIT 230 1 FOR GENERAL AIRE DS35 7...

Page 24: ...ed and operated in accordance with all appropriate manuals and wiring diagrams Replacement of routinely replaceable parts such as steam cylinders and gaskets are not covered by this limited warranty o...

Page 25: ...Elite Steam 03U221903 REV 2 1 25...

Page 26: ...Elite Steam 03U221903 REV 2 1 NOTES 26...

Page 27: ...Elite Steam 03U221903 REV 2 1 27...

Page 28: ...C 43800 GRAND RIVER AVE NOVI MICHIGAN 48375 1115 WWW GENERALAIRE COM CANADIAN GENERAL FILTERS LTD 39 CROCKFORD BLVD SCARBOROUGH ONTARIO M1R3B7 WWW CGFPRODUCTS COM Agency Form 35 5 Rev 2 0 Elite Steam...

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